Werkstatthandbuch Book 2 · Seiten 701–800

41-28-2 Seat Back Latch-Automatic 41-28-2 SCREW A 2 REQ’D. CLIP SCREW 2 REGO. EACH SIDE

41-28-3 Seat Back Latch-Automatic 41-28-3 GROUND WIRE SOLENOID ASSEMBLY SCREW MOUNTING SCR / LINK INOTE. LINK IS PART OP SOLENOID ASSEMBLY, DO NOT ATTEMPT TO SERVICE SEPARATELY I AUTOMATIC SEAT BACK LATCH-ALL MODELS WITH RECLINER SEAT FIG. 3 Seat Back Latch-Automatic-LTD II, Cougar, Thunderbird, Continental Mark V "This publication contains material that is reproduced

41-28-4 Seat Back Latch-Automatic 41-28-4 TESTING SOLENOID TEST RELAY TEST Remove the solenoid and connect battery power to See Removal and Installation for relay locations. the connector terminal and ground the case of the Disconnect the relay connector, noting the color of the solenoid assembly to the negative side of the battery. three wires at each terminal, and remove the relay. If the solenod plunger does not move quckly, replace Connect battery power to the relay positive post to the the solenoid. pink-white stripe wire terminal and negative post to the relay case. Connect a self powered test light between NOTE: Solen

41-28-5 Seat Back Latch-Automatic 41-28-5 SOLENOID ASSY. - 62690 °IN LOCATOR RETAINER SOLENOID ASSEMBLY ATTACHING

STRAP - 95873-s STRAP - 95873-S LOC4YOR CLIPS N2959-IB FIG 6 Automatic Seat Back Latch_Flight Bench StSTVpicaI "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

41-30-1 Reclining Seat Back 41-30-1 PART Reclining Seat Back 41-30 DESCRIPTION AND OPERATION The mechanical reclining seat back is available on forwaqd to release the seat back, recline or return seat. all vehicles except Pinto, Bobcat and Mustang II. For Continental Mark V, LTD II, Cougar and Thunderbird, push the release handle rearward to The reclining seat is adjusted by a recliner handle on release the seat back, recline or return seat.the seat cushion right side of the passenger seat inboard side of both seats-backs on the Granada,

41-30-2 Reclining Seat Back 41-30-2 SEAT BACK AFTER SEAT BACK HAS BEEN REMOVED. SERVICE THE AUTOMATIC TRIM PANEL SEAT BACK SOLFNOID RY PUSHING FORWARD ON THE PAD AND RFMOVING THFTWOATTACHINCSCREWS. RETAINER AT BACK LATCH HANDLE? SCREW

41-30-3 Reclining Seat Back 41-30-3 SUPPORT LEVER - ASSY. - 64744 610D90 FIG. 3 Reclining Seat Latch and Mechanisms- Ford and Mercury SEAT BACK LATCH MECHANISM NOTE PASSENGER SEAT SHOWN - DRIVERS RECLINING HANDLE

41-35-1 Lumbar Power Seat 41-35-1 PART Lumbar Power Seat 41-35 SUBJECT PAGE SUBJECT PAGE DESCRIPTION AND OPERATION 35-1 TESTING 35-4 REMOVAL AND INSTALLATION 35-1 CR2O11-2B DESCRIPTION AND OPERATION LUMBAR POWER SEAT drive cable, a gearbox with a worm shaft output and a lever between the worm shaft and seat plate Fig. 2. The lumbar power seat provides adjustable cont

41-35-2 lumbar Power Seat 41-35-2 3. Use a putty knife or a similar tool to pry loose the Installation four retaining clips which secure the front seat back 1. Turn the front seat cushion upside down and insert rear panel assembly to the back assembly of the the seat back control wiring assembly. Fasten in front seat on those vehicles equipped with the place with the two wiring shield attaching screws optional Midas trim Fig. 4. Fig. 3. Retur

41-35-3 Lumbar Power Seat 41-35-3 19. Install the driver’s seat and track assembly in the 20. Connect the seat back control wiring assembly vehicle. Refer to Group 41 for installation connector sleeve from the body main wiring procedure of the complete seat and track assembly. assembly Fig. 3. SCREW 2 REaD. 1569101 PANEL ASSY. 607621 MOTOR CONNECTOR & WIRIND VEHICLES ONLY LOCATOR RETAINER DRIVERS FRONT SCREW

41-35-4 Lumbar Power Seat 41-35-4 Test Procedure 1. Connect an external power source Power Pac CONTROLAS WINDOWSWITCHREO CONTROLISAME PART 14529 or equivalent or a fully charged battery to the SINGLE SWITCH ASSY motor with an ammeter in series as shown in Fig. 7. 2. Observe the current draw. It should not exceed specifications and should not fluctuate. Reversal of the motor wire connections will reverse the direction of motor rotation, If current draw exceeds the specified value check for binding of the motor shaft POWER SWITCH TEST 35 and replace the motor if the binding is not

41-40-1 Head Restraints 41-40-1 PART Head Restraints 41-40 SUBJECT PAGE SUBJECT PAGE DESCRIPTION AND OPERATION 40-1 REMOVAL AND INSTALLATION Cont’d. Mounting Bracket and Catch Assembly 40-2 REMOVAL AND INSTALLATION Head Restraints 40-2 CR 20 18-2 B DESCRIPTION AND OPERATION All vehicles except high back bucket seats are post and guide sleeve, as shown in Fig. 1. The mounting equipped with a single post-design hea

41-40-2 Head Restraints 41-40-2 REMOVAL AND INSTALLATION HEAD RESTRAINT the flight or split bench seat, it may be necessary to remove the front seat back trim panel to release theRemoval head restraint. The head restraint is removed by pulling the head restraint post upward and out of the guide sleeve ond Installation mounting bracket. The head restraint is installed by inserting the post If the mounting bracket spring clip will not disengage into the sleeve in the seat back. It can be adjusted by applying

41-50-1 Seat and Shoulder Belts 41-50-1 PART Seat and Shoulder Belts 41-50 Installation, Removal, Usage and Maintenance Instructions SUBJECT PAGE SUBJECT PAGE GEF4ERAL INFORMATION 50-1 MAJOR REPAIR OPERATIONS Cleaning 50-15 DESCRIPTION AND OPERATION 50-1 Seat and Shoulder Belts 50-15 Seat and Shoulder Harness Belt With REMOVAL AND INSTALLATION 5

41-50-2 Seat and Shoulder Belts 41-50-2 locks when the belt is being warn. This lock prevents the Attaching the tongue and buckle secures the occupant belt from being pulled out further, but allows the belt with both lower and upper restraints. This attachment to retract, and thus maintains a snug fit around the user of the tongue and buckle can be accomplished by a for optimum safety. This lap belt retractor is located on single continuous movement. or in the rocker panel depending on car line and The 2-point system lap belts only continues for themodel. front seat center position and all rear seat positions. With the conti

41-50-3 Seat and Shoulder Belts 41-50-3 REAR LAP BELTS impacts of approximately 5 mph or mare. The reel cannot be made to "lock up" by jerking on theTa Fasten Belts webbing. Pull the belt out of the retractor with a steady motion THREE-POINT SYSTEM-VERSAILLESand insert the tongue into the buckle. Adjust belt snugly around the hips never across the waist by 1. Pull 1ap shoulder belt from retractor so that shoulder allowing slack to return to the retractor. Failure to portion of belt crosses shoulder and chest. Insert do so may result in unnecessary injury in the event

41-50-4 Seat and Shoulder Belts 41-50-4 and pull the webbing from the retractor. Inspect the 3. If the webbing cannot be pulled from the lop belt webbing for foreign material and/or twist and retractor, visually check the webbing inside the remove. Allow webbing to retract into the retractor. snout look down the snout opening for foreign Withdraw lap belt webbing and buckle up while material or twisting. Remove roping by untwifling sitting in seat. Repeat five times to insure proper belt. Remove foreign material with tweezer ar any operation. If not OK, replace the seat belt appropriate tool that does not have burrs or sharp assembly.

41-50-5 Seot and Shoulder Belts 41-50-5 must lock-up after 18 inches of webbing 3. If not OK, replace seat belt assembly. If OK, check withdrawal. Return 2 inches into retractor and pull lacking bar for foreign material. Remove foreign out. material. Withdraw iap belt webbing and allow to 2. Remove center pillar trim cover and seat belt retract. Repeat five times to insure proper retractor. Pull the retractor cover away from operation. If not OK, replace seat belt assembly. retractor frame at the area of attaching bolt hole if OK, install in vehicle and withdraw lap belt and and check for broken spring on locki

41-50-6 Seat and Shoulder Belts 41-50-6 4-DOOR FORD, MERCURY AND LINCOLN 4-Door LTD II and Cougar CONTINENTAL 1, Unsnap the cover on upper "0" ring attachment Removal and remove the attaching bolt Fig. 5. 1. Unsnap the cover on upper "D" ring attachment 2. Remove upper and lower "B" pillar trim panels. and remove the attaching bolt Fig. 4. 3. Disconnect driver’s side electrical connector from 2. Remove upper and lower "B" pillar trim panels. the lower retractor. 3. Remove the bolt from the upper retractor and 4. Remove the bolt from the upper ret

41-50-7 Seat and Shoulder Belts 41-50-7 FRONT SEAT RELT ASSEMBLy OUTBOARD ATTACHMENT I 4 DOOR MOOELS LTD II ‘ FRONT SEA! BELT ASSEMBLY INBOARD ATTACHMENT LTD II AND COUGAR iy VIEW A

41-50-8 Seat and Shoulder Belts - 41-50-8 PINTO-BOBCAT-MUSTANGALLI GRANADA-MONARCH 12-000RI 366227 Ic VIEW - AA PINTO-BOBCAT-MUSTANG IALLI PINTO-BOBCAT 2- AND 3-DOORI GRANADA-MONARcH 2-DOOR 60262 60254 VIEW-CC1 MUSTANG IALL EXCEPT GHIAI GRANADA-MONARCH 12-DOOR PINTO-BOBCAT ISTATIONWAGONI BEZEL-

41-50-9 Seat and Shoulder Belts 41-50-9 VIEW - AA FLIGHT BENCH SHOWN VIEW - RB VIEW - CC VIEW - DO 60262 VIEW - EE1 VIEW - EE2 VIEW - PP ES6-M4032-A - I BUCKET PLIGHT BENCH N2900-2A FIG. 7 Front Outboard Seat Belts-Granada and Monarch 4-Door

41-50-10 Seat and Shoulder Belts 41-50-10 Continental Mark V 2-Door Ford and Lincoln Continental NOTF: Fig. B Views A, B, C show the Front Seat 1. Unsnap the cover on upper "0" ring attachment Belt and Shoulder Belt Inboard and Outboard ond remove the attaching bolt Figs. 9 and 10. Locations. Tool TTOP2100B should be used for 2. Remove quarter trim panels, Part 43-05. Removal and Installation. Refer to Group 45 for 3. Lincoln Continental Only-Remove the four 4Trim Removal. screws retaining the seat belt guide. Removal 4. Remove the bolt from the "B" pillar retractor and 1.

41-50-11 Seat and Shoulder Belts 41-50-11 VIEW A VIEW B LEt SIDE SHOWN. Aft SIDE TVPICAL VIEW C VIEW D R1913-2E FIG. 9 Front Seat Belt Assemblies-Ford-2-Door Models VIEW B VIEW A VIEW U Bq14-2r FIG. 10 Front Seat Belt Assemblies-Lincoln Continental-All Models "This publication contains material that is reproduced and dis

41-50-12 Seat and Shoulder Belts 41-50-12 15. Install the "B" pillar retractor assembly and tighten FAIRMONT AND ZEPHYR-4-DOOR MODELS to specification. 1. Move seat to forward position. Position all seat belt 16. Lincoln Continental Only-Install the seat belt components as shown in Fig. 13. guide with four 4 retaining screws. 2. Thread the buckle end anchor through the seat 17. Install quarter trim panels. cavity. Slip half the boot over the anchor end. Install the anchor bolt and slip the boot on. Connect 18. Install the shoulder harnes

41-50-13 Seat and Shoulder Belts 41-50-13 DO CC VIEW - AA EL ECTRICAL CONNECTION FOR FREE WHEELING A. L. H. 66611C16 RH LHL DO EE

41-50-14 Seat and Shoulder Belts 41-50-14 REMOVE THE QUARTER TRIM PANEL. POSITION THE SEAT BELT COMPO NENTS AS ILLUSTRATED. INBOARD POSITIONS VIEW "FE" RE TRACTOR BEHIND BUCKET SEATSSHOWN, SHOULDER BELT ATTACHMENTSOUARTER SAME FOR BENCH SEAT- L-H- & RH. SYMMETRIC TnIM ARE THEPANEL ALLY

41-50-15 Seat and Shoulder Belts 41-50-15 MAJOR SERVICE OPERATIONS SEAT AND SHOULDER BELTS 6. When repairing a multiple belt and attach ment, install nut 382599-5100 to the bolt in The seat belts and shoulder belts are factory installed the tunnel area from the underside of the floor in their proper locations. If the belts are removed for pan. Tighten to specification, shown at the any reason, they should be installed as shown in Figs. end of this Part. 3 through 1 6. Sealer should be placed around all seat CLEANINGbelt anchor bolt holes in the floor pan. Tighten the anchor bolts to specification, shown at the end of this

41-50-16 Seat and Shoulder Belts 41-50-16 ALL SEDANS AND HARDTOPS ALL STATION WAGONS EXCEPT PINTO, EXCEPT GRANADA AND MONARCH BOBCAT, FAIRMONT AND ZEPHYR FAIRMONT, ZEPHYR, AND VERSAILLES GRANADA. MONARCH, FAIRMONT, ZEPHYR AND VERSAILLES 150 SEAT BACK - SEAT CUSHION/‘ 150

41-50-17 Seat and Shoulder Belts 41-50-17 REAR SEAT BELT INSTALLATION INSTRUCTIONS FAIRMONT/ZEPHYR - 1978 REMOVE THE LOWER REAR SEAT CUSHION, POSITION ALL SEAT BELT COMPONENTS AS ILLUSTRATED AND INSTALL ALL SEAT BELT ANCHOR BOLTS. TORQUE ALL ANCHOR BOLTS 22-32 FOOT-POUNDS. VIEW ‘AAl’ -112 CENTER BELT AND TONGUE END OF "BR" OUTBOARD RETRACTOR OUTBOARD BELT ASSEMBLIES ARE BUILT IN. THE ANCHOR TABS HAVE TO BE POSITIONED ACCORDING TO GENERAL SPECIFICATIONS. 385582-SI DO

41-60-1 Seat Trim 41-60-1 PART Seat Trim 41-60 SUBJECT PAGE SUBJECT PAGE GENERAL INFORMATION 60-1 REMOVAL ANO INSTALLATION Cont’d.} Center Arm Rest Cover - Front Seat 60-2 REMOVAL AND INSTALLATION Center Arm Rest Cover - Rear Seat 60-2 Back Cover - Bench Type Front Seat 60-2 Cushion Cover - Bench Type Front Seat 60-1 Back Cover - Bucket and/or Split

41-60-2 Seat Trim 41-60-2 Front Seat Arm Pest Removal and Installation in this 5. Position the cover over the cushion assembly. Section. The procedures are typical. Secure the plastic retainers to the seat flange assembly if so equipped. BACK COVER-BENCH TYPE FRONT SEAT 6. Install the necessary hog rings, buttons and new retainers and install the cushion assembly into the Remove the seat and track assembly from the vehicle vehicle.as outlined in the a

41-60-3 Seat Trim 4 1-60-3 SEAT BALK FRAME BACK ASSEMBLY REINFORCEMENT 61046-7 VIE RE TAINER SCREW 304871 SOAJ CUSHION

41-60-4 Seat Trim 41-60-4 FIG. 3 Front Seat Back and Center Arm Rest-Flight-Bench and Split-Bench-Ford and Mercury R1IB5-1E FIG. 4 Front Seat Back and Cushion Assembly- Pinto, Bobcat and Mustang II "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

41-60-5 Seat Trim 41-60-5 HOG RING HOG RINGS I REOD. 2 REOD. ELI EACH SIDE EACH HOG RING SIDE 7 I REOD.

41-60-6 Seat Trim 41-60-6 HOG RINGS 4 REQUIRED * VIEW - 0 HOG FlINGS SLIT IN COVER 2 REQUIRED FOR FRDNT SEAT EACH FRONT BACK LATCH BEZEL AND KNOB RI 931 -2A FIG. 7 Front Bucket Seat Cushion and Seat Back lnstallation-Fairmon

41-60-7 Seat Trim 41-60-7 HOG RINGS -25 REQUIRED AROUND FRAME ASSEMBLY VIEW A HOG RINGS -5 REQUIRED EACH TIE DOWN VIEW C BUCKET VIEW B PLASTIC RETAINER PART OF 62900 COVER ASSEMBLY

41-60-8 Seat Trim 41-60-8 HOG RINGS - 4 REQUIRED VIEW - A PAD ASSEMBLY WIRE - 65424 65424 VIEW - B

41-60-9 Seat Trim 41-60-9 TIE-DOWN WIRE HOG RING 1 REQ’D. EACH COVER SIDE OF WELT HOG RINGS 12 REDO HOG RING I PEQD. EACH SIDE OF WELT VIEW CC CUSHION STANDARD TRIM SEAT BACK StANDARD tRIM VIEW ES VIEW PP SEAT RACK LUXURY TRI

41-60-10 Seat Trim 41-60-10 HOG RI REOD EACH SIDE TIE-DOWN WIRE-i REOD. EACH SEAT PAD VIEW AA VIEW ES PIVOT COVER- 61694 iflN SCUFF PLATE - 60060 N9VIEW CC CUSHION ASSEMBLY FRAME ASSEMBLY -61015

41-60-11 Seat Trim 41-60-Il SPLIT BENCH VIEW A CONTINENTAL MARK V NON-RECLINER SHOWN RH. RECLINER SIMILAR HEAR TRIM REAR TRIN PANEL = FRAME REAR TRIM PANEL SPLIT BENCH WITH WHITE TRIM -I

41-60-12 Seat Trim 41-60-12 ®HOG RINGS-li AEOUIRED FRONT F HOG RINGS-S REQUIRED EACH SIDE HOG RINGS 5REOUIREU HEAR HOG RINGS-B REQUIRED HOG RINGS -20 REQUIRED HOG RINGS8 REOUIRED THUNDERBIRD

41-60-13 Seat Trim 41-60-13 HOG RINGS -13 REQUIRED HOG RINGS - B REOUIRED ON TOP ON EACH SIDE HOG RING VIEW A PANEL AND EXTENSION ASSEMBLY-FORD MERCURY ONLY HOG STATION WAGON IQO RINGS-iS REQUIRED HOG RINGS -20 REQUIRES HOG RINGS-S REQUIRED HOG RINGS -14 REQUIRED ALONG BACK

41-60-14 Seat Trim 41-60-14 HOQ RINGS 3 REQUIRED EACH WIRE 4 REQUIRED EACH WIHE HOG RINGS lB REQUIRED

41-60-15 Seat Trim 41-60-15 VIEW AA - 14 PLACES 114.14 X 1-114 HEX. WASHER HEAD DRIVE SCREW - 385028-636 12 REQD. WASHER HEAD DRIVE SCREW - 38O5O28-S36 12 REQUIRED NEOPRENE CAP TUBE - 380613-S 12 REQD. NOTE: MUSTANG PIXED SEAT BACK INSTALLATION SHOWN - VIEW SB - 12 PLACES FOLDIRG BACK SIMILAR P1598-iC FIG. 16 Rear Seat Cushion Cover Installation-Mustang II, Bobcat and Pinto-Typical

41-60-16 Seat trim 41-60-16 BUSHING ASSEMBLY RM REST ASSEMBLY VIEW - AA BE NCH PIVOT COVER SPRING ASSEMBLY ARM REST

41-60-17 Seat Trim 41-60-17 ADHESIVE 11.135 IS OPTIONAl I ADHESIVE USE IS OPTIONAL LINK AND SUPPORT ASSEMBLY COVER ASSEMBLY FLAP ASSEMBLY 2-DOOR BENCH ADHESIVE 4 DOOR BENCH MERCURY P1934-20 FIG. 19 Front Seat Center Arm Rest Installation-Ford and Mercury

41-60-18 Seat Trim 41-60-18 LINK AND VERTICAL STRAINER ASSEMBLY -67210 STAPLES BASE ASSEMBLY

42-01-1 Window Glass and Mechanisms 42-01-1 GROUP WINDOW GLASS 42 AND MECHANISMS PART TITLE PART NO. PART TITLE PART NO. Dual U-Hun Front Door Window Mechanism . . . 42-03 Stationary Quarter Window Glass - - - - 42-38 Mini-Vent Window Mechanism 42-08 Tailgate Window Glass and Mechanism Pivot Type Quarter Window 42-33 - Dual Action Gate - . . 42-41 Single Tubular Run Front Door Window Window Glass and Mechankms

42-01-2 Window Glass and Mechanisms General Service 42-01-2 APPLY AN EVEN COATING OF POLyETHYLENE GREASE c4Az-1g584-A TO ALL WINDOW REGULATOR HOLLERS, SHAFTS AND THE ENTIRE LENGTH OF ROLLER GUIDES AS ILLUSTRATED EY THE SHADED AREAS. NISOl-ID FIG. 1 Window Mechanism Lubrication Points TESTING POWER WINDOW MOTOR TEST- rotation. Replace the motor if the current draw exceeds specification.PERMANENT MAGNET TYPE To test the current draw of a power window motor, POWER WINDOW SWI

42-01-3 Window Gloss and Mechanisms General Service 42-01-3 SWITCHES SHOWN IN NEUTRAL POSITION I flF.K OUT SWITCH PUSH UP FUN LOCK OUT OPERATION I LOCK-OUT SWITCI I TERMINAL 2 HOT FEED WHEN IGNI3 ION SWITCH IS ON 3 GROUND TERMINAL

42-01-4 Window Glass and Mechanisms General Service 42-01-4 REMOVAL AND INSTALLATION POWER WINDOW RELAY THUNDERBIRD. LTD II AND COUGAR 6. Position the switches to the bezel and install the two retaining screws for Mark V and Lincoln nuts.Removal 7. Install the bezel and nut on the outside mirror 1. Disconnect the ground cable from the battery. remote control. 2. Remove one screw attaching the relay to the left 8. Position the switch and bezel to the arm rest and hand cowl, behind the

42-01-5 Window Glass and Mechanisms General Service 42-01-5 SWITCH PIN HOLE WIRE I TERMINAL .-. 9 -%J ‘I CONNECTOR N

42-01-6 Window Glass and Mechanisms General Service 42-01-6 STANDARD MARK V LEFT HAND HOUSING SHOWN R,P.O. HOUSING SIMILAR / MULTIPLE - MARK V 6-WAY POWER SEAT SWITCH POWER WINDOW SWITCH-MULTIPLE LEFT HAND HOUSING SHOWN FOR LINCOLN 7-DOOR LINCOLN ONLY

ndowGb0550±± fl196915 Il SwitthtTD Master HG. B Power WindowGranod0 and Mofl0h1 Coug0r ASSEMOLY IIOLS’ - IaASM FRONT OF VEHICLE SCREW

42-01-8 Window Glass and Mechanisms General Service 42-01-8 SPECIFICATIONS WINDOWMOTOR CURRENT DRAW No Load 5 amperes or less at 12.8 volts CN2433.2A "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor

42-03-1 Dual U-Run Front Door Window Mechanism 42-03-1 Dual U-Run Front Door 420 Window_Mechanism Pinto and Bobcat Only SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS 03-1 REMOVAL AND INSTALLATION Cont’d. Glass Run 03-2 REMOVAL AND INSTALLATION Window Regulator 03-2 Belt Weatherstrip 03-3 Glass 03-1 SPECIFICATIONS 03-3

42-03-2 Dual U-Run Front Door Window Mechanism 42-03-2 RUN & WASHER RETAINER & VIEW A NUT BR KT 45334 ASSY DOOR INNER PANEL REF. SCREW & WASHER ASSEMBLY 57487-82 BOLT 4EX

42-03-3 Dual U-Run Front Door Window Mechanism 42-03-3 FRONT RUN RETAINER 2 A32-3 OUTSIDE BELT WEATHERSTRIP SCREW AND WASHER ASSEMBI Y DOOR INNER ERUNI RUN RETAINER II 4A32-3 ERUNT RUN RETAINER 21422.2

42-07-1 Single Tubular Run Front Door Window Mechanism 42-07-1 Single Run Front Door Tubular 4207 Window Mechanism SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS 01-1 REMOVAL AND INSTALLATION Cont’d. REMOVAL AND INSTALLATION Window Drive 01-5 Window Motor 07-5 Glass 07-2 Window Regulator 074 Guide 075 Run 07-5 SPEC

42-07-2 Single Tubular Run Front Door Window Mechanism 42-07-2 the top edge is flush to 1/4 inch above the outer panel. 2. Raise glass with window regulator into glass run. Then, lift the stop against the glass bracket and tighten If necessary, position glass manually forward and the retaining screw, rearward to obtain a proper sealed glass edge. 3. Tighten tube nut top to 6-11 ft-lbs torque.Granada. Fairmont, Zephyr Sporty Coupe. Monarch 4. Tighten lower tube attaching bolt ta inner panel.and Versailles Fig. 2 and

42-07-3 Single Tubular Run Front Door Window Mechanism 42-07-3 GRANADA, MONARCH, AND VERSAILLES RUN ASSEMBLY SPACER RE TAINE Fl GLASS RIVET & WASHER SCREW ‘DOOR WFNDOW BRACICET RIVET VIEW 2 REGULATOR’

42-07-4 Single Tubular Run Front Door Window Mechanism 42-07-4 STOP BRACKET FIG. 4 Typical Front Door Window Mechanism for Frameless Gloss 4. Install the upper front and rear stop brackets Fig. solution will facilitate the removal and installation 4. of the vent frame to its proper position. 5, Install the glass stabilizers and adjust the glass, Installation stabilizers and upper stops as outlined in the 1. Reverse removal procedure. Adjustment Section. WINDOW REGULATOR 6. Install the watershield and door trim panel. Removal

42-07-5 Single Tubular Run Front Door Window Mechanism 42-07-5 2. Install nut and retainer assemblies on the regulator Installation mounting plate and motor support bracket at the 1. Position the motor and drive to the regulator and rivet attaching holes. install the three screws lust snug-not tight. 3. Position the regulator in the door and insert the 2. Connect the motor wires at the connector and cycle roller into the glass bracket channel. t

42-08-1 Power Mini-Vent Window 42-08-1 PART Power Mini-Vent Window 42-08 SUBJECT PAGE SUBJECT PAGE DESCRIPTION 08-1 REMOVAL AND INSTALLATION ADJUSTMENTS Drive 08-15 Lincoln Continental Door Glass Assembly 08-11 Main Glass 08-1 Door Window Guide 08-15 Boor Window Run

STABILIZER RETAINER SPACE GLASS-DOOR BRACKET-VENT VENT WINDOW WINDOW STOP-VENT WI N DOW RIVET 385323 BUSHING GUIDE REINFORCEMENT

42-08-3 Power Mini-Vent Window 42-08-3 UP ADJUSTMENT-ROLLER ON REGULATOR ARM IN-OUT VENT WINDOW DOOR GLASS STABILIZERS UP ADJUSTMENT REAR UPSTOP UFNT GUIDE ADJUSTMENt SCREW MODFI S3SHOWN IMODEL EU SAME EXCEPI RCGUI ATOR I GLASSI N2516-2A FIG. 2 Door

42-08-4 Power Mini-Vent Window 42-08-4 FORE RNUAF I AUJUSIMIN RACKET GLASS IN-OUT AUJUS1 MEN I RAISE DOOR GLASS AT GLASS bRACKET TO OBTAIN A SEAL TO ROOF RAIL WISTRIF LOOSEN SCREW Al REGULATOR ARM ROLLER TO A

42-08-5 Power Mini-Vent Window 42-08-5 VENT WINDOW STOP ASSEMBLY VENT GLASS VENT WINDOW STABILIZER ASSEMBLY RETAINER FRONT DOOR VENT WINDOW GUIDE. ASSURE THAT VENT GLASS IS INSTALLED WITHIN C CHANNEL OF GUIDE BRACKET ASSEMBLY DIVISION BAR OUTER V DIVISION

42-08-6 Power Mini-Vent Window 42-08-6 OUTER VENT WINDOW DOOR DIVISION BAR WINDOW GLASS / UPPER -2j lUKE! STOP VENT WINDOW G

42-08-7 Power Mini-Vent Window 42-08-7 VENT GLASS ADJUSTMENT Fore and Aft Adjustment There are two basic vent wibdow adjustments; an The fore and aft adjustment of the entire door gloss and mini-vent assembly can be made by loosening the in-out adjustment and an up-stop adjustment. front vent channel attachment and the 3 bolts in the In-Out Adjustment glass bracket Fig. 6. Then, position the gloss fore or To adjust the vent window in or out at the belt hne, aft as required. first remove the weatherstrip end cap from the front It will also be necessary to adjust t

42-08-8 Power Mini-Vent Window 42-08-8 In-Out Adjustment vent channel upper adjustable attachment lock nut Make the "in-out" adjustment by loosening the Fig. 10. screws attaching the lower plastic guide to the guide 2. Using a 9/32" Allen wrench, turn the adjustable plate bracket and moving the window assembly in or screw right inboard or left outboard to obtain a out at the roof rail weatherstrip. The glass should be parallel relationship of the mini-vent glass to the off the stops to make this adjustment Fig. 8. main glass assembly. Stabilizer Adjustment NOTE: It’s a good idea to sight down the glass

42-08-9 Power Mini-Vent Window 42-08-9 STABILIZER ADJUSTMENT LOOSEN THE RETAINING BOLT AND SLIDE THE STABILIZER IN OR OUTTO OBTAIN A FINGER TIGHT FIT TO THE GLASS. IN-OUT ADJUSTMENT LOOSEN THE 2 BOLTS THAT RETAIN LOWER GUIDE ATTACHMENTS. TILT THE UPPER EDGE OF THE GLASS INBOARD OR OUTBOARD AS REUUIHEO.

42-08-10 Power Mini-Vent Window 42-08-10 LOOSEN LOCK NUT USING A 9/32 ALLEN WRENCH. TURN THE- ADJUSTING SCREW TO THE LEFT TO MOVE THE FRONT OF THE VENT OUTOOARL TURN THE ADJUSTARL SCREW RIGHT TO MOVE VENT INBOARD, N27192E1 FIG. 10 Mini-Vent In-Out Adjustment-Continental Mark V LOOSEN LOCK NUT USING A 9/32’ ALLEN WRENCH, TURN THE ADJUSTING SCREW TO THE LEFT TO MOVE THE FRONT OF THE VENT CUTEOARD TURN THE ADJUSTABLE SCREW RIGHT TO MOVE VENT INBOARD.

42-08-11 Power Mini-Vent Window 42-08-11 PRONGS ON LOWER CHANNEL ATTACHMENT THE BLADE MUST BE POSITIONED VENT BETWEEN THE 2 PRONGSON THE LOWER CHANNEL LOWER ATTACHMENT. IF THE CHANNEL BLADE IS OUTBOARD OR ATTACHMENT / INBOARD OF THE ‘FORK", THE

42-08-12 Power Mini-Vent Window 42-08-12 WINDOW REGULATOR Removal Refer to Figs. 1, 17 and 18. 1. Remove the glass and vent from the door, as outlined in this Section. 2. Remove the door glass run upper and lower attaching screws, and remove the run, glass bracket and g

42-08-13 Power Mini-Vent Window 42-08-13 FAORIC4TE 4 SI-IIMJ/54" THICK 1/8 WIDE X 8 LONG AND INSERT BETWEEN DOOR GLASS AND DIV. BAR RUN AS

42-0844 Power Mini-Vent Win d ow42-08-14 DOUR GLASS REEl MINI-VENT GLASS 0 GAUGE IN BOTH MUST SLIDE ASSY- VENT WINDOW THE

42-08-15 Power Mini-Vent Window 42-08-15 VENT WINDOW GUIDE Removal 1. Remove the vent glass and door gloss from the door as an assembly. 2. Using a punch and 1/4 inch drill, remove the rivet attaching the guide to the door panel. 3. Remove the guide adjusting screw located on the hinge face of the door. 4. Remove the guide. Installation 1. Position the vent window guide in the door and attach to the inner panel using a 1/4-20 x 1/2 inch screw and washer assembly and a matching nut POSITION THE REGULATOR ARMS AS SHOWN AND INSERT and washer. THE REGULATOR THNDUGH THE ACCESS HOLE IN THE DOOR 2. Install the vent guide adjusting screw into the hinge INNERUFRtGHTPANELPOSITIONUPSIDEDURING

_____________________ 42-08-16 Power Mini-Vent Window 42-08-16 USE I-lAND PUMPTVPE APPLICATOR. ASSURE THAT CONTAINER IS PROPERLY CLEANED BEFORE FILLING WITH D3AZ-19553-A WINODW MINI-VENT WINDOW ASSY. LUBE. BELT SEALS CYCLE THE VENT GLASS DOWN TO POSITION

42-24-1 Single Tubular Run Rear Door Window Mechonism 42-24-1 Single Tubular Run Rear Door 4224 Window Mechanism SUBJECT PACE SUBJECT PAGE ADJUSTMENTS 24-1 REMOVAL AND INSTALLATION Cont’d. Run 24-1 REMOVAL AND INSTALLATION Window Orive 24-6 Glass 24-2 Window Motor 24-6 Guides 24-7 Regulator 24-2 SPECIFICATIONS

42 -24-2 Single Tubular Run Rear Door Window Mechanism 42-24-2 3. Secure nut and washer assembly at top of run 6. If binding occurs, loosen bottom attachment of assembly. Torque to 6.11 ft-lbs. tube, run glass to 1 inch from UP position. Adjust 4. Secure nut and washer assembly at bottom of run bottom attachment inboard or outboard in assembly. Torque to 6-11 ft-lbs. opposite direction of binds to remove binds. Secure oIl attachments. 5. Run glass down and up to check for binding. REMOVAL AND INSTALLATION GLASS-EXCEPT FAIRMONT AND ZEPHYR division bar upward and out of the door channel

SCREW SPACER RETAINER Cr Co

42-24-4 Single Tubular Run Rear Door Window Mechanism 42-24-4 RETAINER SPACER BUTTON STABILIZER V ON GLASS RIVET BUTTON STABILIZER DOOR WINDOW BRACKET

42-24-5 Single Tubular Run Rear Door Window Mechanism 42-24-5 -.rPrP E.TUI> I3.-JKET Ir*I LU Pr *- - OAEP GUIDE 222A91 FIG. 5 Rear Door Window Mechanism-Ford and Mercury "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction

42-24-6 Single Tubular Run Rear Door Window Mechanism 42-24-6 RETAINER AND DIVISION BAR ASSEMBLY GUIDES GEl IDE VIEW-A OUTSIOF SURFACE OF WEATHERSTRIP

42-24-7 Single Tubular Run Rear Door Window Mechanism 42-24-7 holes punched in the door panel for motor and drive RUN AND/OR GUIDES removal. On models without access holes, use the Removal dimples located on the inner door panel to drill three 3/4 inch holes in the door for access to the 1. Remove the trim panel and watershield from the motor and drive attaching screws. The holes should door. be drilled with the glass in the UP position. The hole 2. Support the glass and remove four screws attaching saw pilot drill should be as short as possible, about the upper and lower guides to the glass bracket 1 /4 inch beyond the saw. Figs. 2, 3, 4 and

42-33-1 Pivot Type Quarter Window 42-33-1 PART Pivot Type Quarter Window 42-33 SUBJECT PAGE SUBJECT PAGE REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION Cont’d. Glass 33-1 Quarter Window Assembly 33-2 Latch 33-2 CR2021-2B REMOVAL AND INSTALLATION Refer to Part 43-01 for fixed Quarter Windows. and pull the hinge from the body. Repeat this

42-33-2 Pivot Type Quarter Window 42-33-2 3. Position the hinges to the glass and install the hinge pins. The large hole in the hinge must be on top when installed. 4. Position the glass and hinges to the body. Press the hinges firmly into place. 5. Position the latch to the roof side roil and install the two attaching screws. 6. Install the latch trim cover. PINTO AND BOBCAT WAGON Removal 1. Mark the position of the latch an the body. Then, remove three screws attaching the latch to the body Fig. 2. 2. With an assistant, depress each side of the hinge, and pull the hinge from the body. Repeat this procedure for the other hinge. 3. Push the hinge pin from each hinge with a small diameter rod inserted through

42-38-1 Stationary Quarter Window 42-38-1 PART Stationary Quarter Window 42-38 SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS 38-1 REMOVAL AND INSTALLATION 38-3 CR2030.2B ADJUSTMENTS Thunderbird. LTD II and Cougar GLASS IN-OUT TILT ADJUSTMENT Minor inboard/outboard adjustment of the To adjust the in-out tilt of the top of the glass, loosenstationary quarter window-to-door glass can be done

42-38-2 Stationary Quarter Window 42-38-2 BRACKET 60 305 A 0 2 0 LASS SEAL 60 29 7A 80 SPACER PLUS-I + - .06

4248-3 Stationary Quarter Window 42-38-3 REMOVAL AND INSTALLATION QUARTER WINDOW ASSEMBLY Continental Mark V Fig. 3 Removal Mercury 1. Remove the rear seat cushion assembly, quarter arm rest, quarter trim panel upper and lower,Removal watershield, sound insulator, roof side inner 1. Remove the rear seat cushion, quarter arm rest, roof mauldings front and rear, shoulder strap at roof side inner rear moulding, quarter trim panel and rail and the roof side rear trim panel. watershield.

42-38-4 Stationary Quarter Window 42-38-4 9. Remove the one screw and washer assembly 5. Raise the window to the installed position and attaching the quarter window glass bracket loosely assemble the lower attachment of the assembly to the bracket assembly retainer. quarter window glass bracket assembly to the 10. With the window assembly on a work bench, use quarter window glass bracket lower support a drift punch and remove the center pin from the assembly with one screw and washer assembly. two rivets attaching the glass to the bracket 6. Loosely assemble the two upper attachments of the assembly. Then, remove the rivets by drilling them quarter window glass bracket assembly t

42-38-5 Stationary Quarter Window 42-38-5 FIG. 5 Quarter Window-Cougar XR7 VIEW - A MOULDING BIJTYL TAPE - A 61306GB 095 EAL GLASS 8END TA ES

42-38-6 Stationary Quarter Window 42-38-6 WI NDOW SPACER .701 .06 I SEAL- MOULDING -

42-41-1 Tailgate Window Glass and Mechanism-Dual Action Gate 42-41-1 Tailgate Window Glass and 42-41 -- Mechanism Dual_Action_Gate SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS 41-1 REMOVAL AND INSTALLATION Cont’d. Motor and/or Drive 41-3 REMOVAL AND INSTALLATION Regulator 41-2 Glass 41-2 Run 41-2

42-41-2 Tailgate Window Glass and Mechanism-Dual Action Gate 42-41-2 Ni 755-2F FIG. I Tailgate Window Mechanism Adlustment-Ford and Mercury REMOVAL AND INSTALLATION TAILGATE GLASS FORD AND MERCURY 3. Disconnect the motor wires at the connector. Removal 4. Remove tour regulator attaching screws and 1. Remove the tailgate inside cover and watershield. remove the regulator from the tailgate Fig. 2. 2. Remove the tailgate inner panel lower access cover. 5. Drill a 5/16 inch hole through the regulator sector

42-41-3 Tailgate Window Glass and Mechanism-Dual Action Gate 42-41-3 3. Install the weatherstrip and outside belt moulding. Installation 4. Install the tailgate glass as outlined in this part 5. Install the tailgate watershield and inside cover. 1. Position the motor and drive to the window regulator, and install the three screws just snug- WINDOW MOTOR AND/OR DRIVE not tight. Removal 2. Connect the motor wires at the connector and cycle 1. Remove the tailgate inner panel and watershield. the glass to assure gear engagement. After the 2. Discon

43-01-1 Stationary Window Glass 43-01-1 GROUP STATIONARY WINDOW GLASS 43 PART TITLE PART NO. PART TITLE PART NO. Stationary Glass - Butyl Type Seal 43-11 Stationary Glass-Weatherstrip Type Seal 43-01 CR2004-2 -- Stationary Glass 4301 Weatherstrip Type Seal SUBJECT PAGE SUBJECT PAGE REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION {Cont’d.}