Werkstatthandbuch Book 2 · Seiten 801–900

43-01-2 Stationary Glass-Weatherstrip Type Seal 43-01-2 7. Install the window outside mouldings. 3. Position the glass to the opening, and install the 8. Install the window interior garnish mouldings. attaching screws. 9. Test for water leaks. Apply sealer in the glass 4. Install the interior garnish mouldings Group 45. groove of the weatherstrip, if necessary. Continental Mark V. Thunderbird. LTD II and Pinto and Bobcat 3-Door and Station Wagon Cougar 1. Remove the moulding and clean the weatherstrip Removal area. Then, using a hand tool screwdriver, chisel,

43-01-3 Stationary Glass-Weatherstrip Type Seal 43-01-3 ON TANGENT OF RADIUS .06 450 NE -18 MIN WIDTH LOCATE ITEM S OF VISIBLE CONTACT F LUSH -06 TO

SACK WINDOW GLASS PIG. 2 WIndshield and Exterior Moulding InstalIatj0,..pj10 and Bobcat "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-01-5 Stationary Glass-Weatherstrip Type Seal 43-01-5 42084 FIG. 3 Back Window and Exterior Mouldings-LTD II and Cougar XR-7 N2203-20 FIG. 4 Back Window and Exterior Mouldings-Fairmont and Zephyr 2-Door Shown-Typical 4-Door "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-01-6 Stationary Glass-Weatherstrip Type Seal 43-01-6 MOULDING MO U LOIN G GLASS I/V E AT FIF P STR IP -I / // IN E AT H E R STA IS VIEW - C RIVET N RETAINER WELD STUD FASTENER FIG. 5 Back Window and Exter

43-01-7 Stationary Glass-Weatherstrip Type Seal 43-01-7 PREFERRED CUT AT CENTERLINE PRIMER VERSAILLES N43012A FIG. 6 Back Window and xterior Moulding-Versailles N2156-2D FIG. 7 Back Window and Exterior Mouldings-Pinto and Bobcat 2-Door "This

43-01-8 Stationary Glass-Weatherstrip Type Seal 43-01-8 GLASS BACK WINDOW FIG. B Back Window and Exterior Mouldings-Pinto and Bobcat 3-Door "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-01-9 Stationary Glass-Weatherstrip Type Seal 43-01-9 VIEW A WEATHERSTRIP ASSY. BACK WINDOW MOULDING RACK WINDOW OUTSIDE SIDE GLASS-BACK WINDOW ASSY. VIEW A-A TYPICAL SECTION WITH MOULDING INSTALLED DRAWCORD INTO THE ETC.

43-01-10 Stationary Glass-Weatherstrip Type Seal 43-01-10 WEATHERSTRIP 420GB NOTE APVC FOAM TAPE 14 X liT N 111 INSTALLED ON THE PINCH WELU

43-01-11 Stationary Glass-Weatherstrip Type Seal 43-01-11 OUAI1T[R WINDOW OLJTSI 29042-3 SCREW 3 REOD. SCREW 12 REO’DJ OUTSIDE FRONT

43-01-12 Stationary Glass-Weatherstrip Type Seal 43-01-12 MDULOING ASSEMBLY SEAL GLASS RETAINER SEAL ASSEMBLY GLASS VIEW - A VIEW - C N2711-28 FIG. 16 Stationary Quarter Window-Granada and Monarch 2-Door R N2499-28 FIG. 17 StatIonary Quarter Window-LTD II and Cougar "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproducti

43-01-13 Stationary Glass-Weatherstrip Type Seal 43-01-13 MOULDING ASSEMBLY TO VIEW - A SCREW VIEW - B N2646-1C FIG. 18 Opera Window Installation-Continental Mark V-Thunderbird, LTD II, Cougar and Lincoln Continental Similar "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction

43-11-1 Stationary Glass-Butyl Type Seals 43-11-1 PART Stationary Glass-- Butyl Type Seals 43-11 SUBJECT PAGE SUBJECT PAGE REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION Cont’d. Glass 11-6 Quarter Window Mouldings 11-6 Back Window Mouldings 11-6 Windshield Mouldings 11-1 CR2033-2B REMOVAL AND INSTALLATION Before removing the exterior mouldings, it should be WINDSHIELD M

43-11-2 Stationary Glass-Butyl Type Seals 43-11-2 -7. SPACER NOTE: THIS VIEW FOR SIDES AND TOP ONLY .38 FIG. 2 Windshield and Exterior Moulding Installation-LTD II, Cougar and Thunderbird "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Fo

43-11-3 Stationary Glass-Butyl Type Seals 43-11-3 /J BUTYL SEAL SFACER AL / LDOATE S ON TANGENT OF Ni 318-28 FIG. 3 Windshield and Exterior Moulding Installation-Mustang II Shown, Fairmont and Zephyr Similar "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction o

43-11-4 Stationary Glass-Butyl Type Seals 43-11-4 FIG. 4 Windshield and Exterior Moulding Installation-Thunderbird and Continental Mark V FIG. 5 Windshield and Exterior Moulding Installation-Lincoln Continental "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-11-5 Stationary Glass-Butyl Type Seals 43-11-5 TOP MOULDING BUTYL LOCATE WINDSHIELD FLUSH .OSTD FLANGE EDGE FIG. 6 WIndshield and Exterior Moulding Installation_Granada, Monarch and Versailles "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford

43-11-6 Stationary Glass-Butyl Type Seals 43-11-6 BACK WINDOW MOULDUNGS EXCEPT QUARTER WINDOW MOULDINGS FRENCHED FORD AND MERCURY STATION WAGON ONLY-FOR The bock window mouldings are shown in Figs. 7 ALL OTHER MODELS, REFER TO PART 43-01. through 17. If the mouldings are retained with retainers set in the glass opening, the moulding should be The quarter window mouldings Figs. 13 and 14, are released with the tool shown in Fig. 1, Part 43-01. retained with retainers set in the glass opening and should be released with the tool shown in Fig. 1, Part FRENCHED BACK WINDOW MOULDINGS 43O1 The Special Order "benched" back window option GLASS BUTYL

43-11-7 Stationary Gloss-Sutyl Type Seals 43-7 7-7 FIG. 7 Back Window and Exterior Mouldin9 Installation-Ford and Mercury Except Station Wagon- Typical "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-11-U Stationary Glass-Butyl Type ea s43-11-8 PADDING VINYL TOP VINYL ROOF ROLLED SACK AND TAPED FOR CLEAR GLASS REMOVAL AND SEE VIEW A ADHESIVE INSTALLATION GLASS HOLOING TOOLS UNDER MOULDING

43-11-9 Stationary Glass-Butyl Type Seals 43-11-9 RIVET - 375203 VIEW C N41372A FIG. 9 Frenched Back Window Installation-Versailles Ni 6E1-25 FIG. 10 Back Window Exterior Mouldings-Mustang II 2-Door "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction

43-11-10 - Stationary Glass-Butyl Type Seals 43-11-10 VIEW A BUTYL SEAL SPACER -420A22 VIEWS VIEWc VIEW D N16632H FIG. 11 Back Window Exterior Mouldings-Mustang 113-Door 3. Carefully splice the two loose ends of the new butyl. 13. Clean the glass and surrounding area, 4. Apply the primer furnished in the kit around the Removal Procedure No, 2 perimeter of the cleaned inside surface and the edge of the glass in the area that will contact the Engine must be off on vehicles equipped with hi

43-11-li Stationary Gk,ss-Butyl Type Seals43-11-11 Nl572F 0jflgS ontiflefh°1 Mark V FIG. 12 Back Window"This publicationExteriorcontains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-11-12 Stationary Glass-Butyl Type Seals 43-11-12 FIG. 13 Back Window Exterior Mouldings-Lincoln Continental 2-Door Shown-Typical 4-Door FIG. 14 Quarter Window Moulding Installation-Ford and Mercury Station Wagon-Fairmont and Zephyr Similar "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-11-13 Stationary Glass-Butyl Type Seals FIG. 15 Quarter Window and Moulding InstallafionLTD II Station Wagon N2459-2A "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

43-11-14 Stationary Glass-Butyl Type Seals 43-11-14 TOOL T7OP-42006 A best glass-ta-"A" pillar weld flange overlap position and adjust lower spacers, if necessary, for proper positioning at the top. A minimum of 3/16" butyl tape-to-glass contact is required around the periphery to assure proper retention and adequate seal. Mark this location with a crayon on

43-11-15 Stationary Glass-Butyl Type Seals 43-11-15 USING AN ELECTRIC KNIFE, CUT THE EXISTING BUTYL AS CLOSE TO THE GLASS AS POSSIBLE EXISTING BUTYL BUTYL TAPE USED FOR INSTALLATION APPLY THE 5/16" DIAMETER RUTVL TAPE PART OF KIT ON THE TOP OF AND CENTERED ON THE EXISTING BUTYL REMAINING ON THE PINCH FLANGE.

44-01-1 Doors, Hood, Luggage Compartment Door and Tailgate 44-01-1 GROUP DOORS,HOOD,LUGGAGE H COMPARTMENT 44 DOOR AND TAILGATE PART TITLE PART NO. PART TITLE PART NO. Door, Hinge, Weatherstrip, Latch and Lock 44-06 PoweF Door Locks 44-16 Door, Hood, Luggage Compartment Door and Tailgate, Hinge, Latch and Lock Tailgate- General Service 44-01 -- Dual Action Gate - . - . 44-76 Hood, Hinge and Latch

"This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

44-06-1 Door, Hinge, Weatherstrip, Latch and Lock 44-06-1 Door, Hinge, Weatherstrip, PART Latch and Lock SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS REMOVAL AND INSTALLATION Cont’d. Door Alignment 06-1 Door Outside Handle 06-14 Door Latch Striker 06-2 Doors 06-3 Front and Rear Door Weatherstrip 06-2 REMOVAL AND INSTALLATION -

44-06-2 Door, Hinge, Weatherstrip, Latch and Lock 44-06-2 o Li ART FR FANEL .OO UrN. FRONT AND REAR DOOR LATCHES

44-06-3 Door, Hinge, Weatherstrip, Latch and Lock 44-06-3 2. Remove the wiring harness, actuator and radio speaker from the door if so equipped. ATTACH INC SCiiL’S 3. Remove all usable window and door latch components from the door if the door is to be replaced. 4. Support the door.

44-06-4 Door, Hinge, Weatherstrip, Latch and Lock 44-06-4 RflAINER REI AINEII 4 RECT APFLY OLYCOL LLRRICANTTOTHIS AREA IICR LW RETAINER 4 REC

44-06-5 Door, Hinge, Weatherstrip, Latch and Lock 44-06-5 FIG. 7 Roof Rail Weatherstrip Installation-Continental Mark V N2377-20 FIG. 8 Retainer and Weatherstrip Installation-LTD II and Cougar 4 Door "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

44-06-6 Door, Hinge, Weatherstrip, Latch and Lock 44-06-6 FIG. 9 Roof Rail Weatherstrip Installation-LTD II, Cougar and Thunderbird-Two Door FIG. 10 Front and Rear Door Weotherstrips-LTD II, Thunderbird and Cougar "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

44-06-7 Door, Hinge, Weatherstrip, Latch and Lock 44-06-7 RIIE MC! I TV P1CM. VIEW C -. -I*

44-06-8 Door, Hinge, Weatherstrip, Latch and Lock 44-06-8 CORNER SCREWS MOST BE INSTALLE 0 F IHSJ HETAIP4EFPRAIL WEATHERSTRIPSIDE RETAINER WEATHERSTRIP 512045 512223 WEA FHLHSTRIP 51 3A68 9 SCREW 391 101

44-06-9 Door, Hinge, Weatherstrip, Latch and Lock 44-06-9 APPLY HIFRRPR I IIRHIICANT IOUNDERSIDEIOFWEATREPSTRIP AT GLASS CONTACT SURFACE A WE ATH ER STRIP SCREW B nEO’D BUMPER SCREW 8

___tj 44-06-10 Door, Hinge, Weatherstrip, Latch and Lock 44-06-10 --- / - PRONT OP 5001" WEATI-IERSTRIP-2053ii.T rRUNT OF / REAR DOOR SHOWN PRONT DOOR TYPICAL FIG. 16 Door Latch and Striker Installation- Pinto, Bobcat, Fairmont and Zephyr Fairmont, Zephyr, Pinto, Bobcat and Mustang II Removal

44-06-11 Door, Hinge, Weatherstrip, Latch and Lock 44-06-11 // TO P RUNT OF BODY NUT - 0332 -52 00 DODH PUSH RTITTCN ROD OUTSIDE DCIOH

It 0 a 00 -I I-0 -Sar a a- U, .5 0 -V a .5a a-S 0 I 0 a a. w 0a aa-S "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

44-06-13 Door, Hinge, Weatherstrip, Latch and Lock 44-06-13 Y ‘,. -- LINK BFLL CRANK ASSEMBLY CLIP LOCK BUflON LINKAGE //c /f 38b’Jb3 TYPE 2 FIG. 9 Door Handle and Latch Installation-Lincoln Continental "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of

44-06-14 Door, Hinge, Weatherstrip, Latch and Lock 44-06-14 HANfl [ E -flu rSIDE U-NUT 22400-I REMOTE CONTROL ROD -21 914-s TO PR ] [IF BC]DY I FAD-

44-06-15 Door, Hinge, Weatherstrip, Latch and Lock 44-06-15 6. Remove the prop and door handle from the door. Telephone: 203 735-9341 OH Installation An equivalent supplier. 1. Prep area surrounding the door handle opening 5. Install latch actuating rod and check for proper with protective covering to preclude paint damage. operation. 2. Remove the door trim panel and water shield. 6. Install door watershield arid trim panel. 3. Positon the door handle into the door opening and ALL EXCEPT LINCOLN CONTtNENTAL PINTO pufl the hand}e lever open and nsert a AND BOBCAT piece of wood dowel stock or similar material betwe

44-16-1 Power Door Locks 44-16-1 PART Power Door Locks 44-16 SUBJECT PAGE SUBJECT PAGE DESCRIPTION AND OPERATION 151 REMOVAL AND INSTALLATION Electric Dour Lock Actuator 162 TESTING Lock Control Switch 16-2 Motor .1 Tailgate Lock Actuator 16-2 Relay 16-2 Switch

44-16-2 Power Door Locks 44-16-2 FIG. Power Door Lock Actuator, Switch ond Relay-LTD II, Granada, Monarch and Cougar Ford, Mercury, Lincoln Continental, Thunderbird, There is no relay test for the two-door models. Versailles, Granada, Cougar XR-7 and Continental Power is supplied directly to the door lock motor through Mark V the switch located in the arm rest. REMOVAL AND INSTALLATION ELECTRIC DOOR LOCK ACTUATOR MOTOR Then, pry the locking tab up from the flange of the connector and pull them apart. To remove the door lock actuator motor Fig. 1, remove the door trim panel and watershield. Then, To reas

44-16-3 Power Door Lacks 44-16-3 iCCI gA4:.] AC r..’A CH 6021AA42 ACTUATCP S N264 21 FIG. 2 Tailgate Actuator Motor Assembly-Typical Ta

44-21-1 Hood, Hinge and Latch 44-21-1 PART Hood, Hinge and Latch 44-21 SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS REMOVAL AND INSTALLATION Cont’d. Hood Aliqnment 21-1 Hood Hinge 21-7 Hood Catch - Auxiliary 21-3 Hood Latch 21-7 Hood Latch 213 Hood Support Pod 21-7 REMOVAL AND INSTALLATION Hood Latch Control Cable 21-6 Hood

44-21-2 Hood, Hinge and Latch 44-21-2 IJ4O492A FIG. 4 Hood Hinge Installation and Adjustment-Pinto, Bobcat, Mustang II, Granada, Monarch and Versailles Hood bumpers located on the top left and the top bolts and raise or lower the hinge as necessary. Then, right surface of the radiator support, can be adjusted tighten the attaching bolts Figs. 5 and 6. up and down to provide a level surface alignment of the hood panel with the front fenders. To insure that To ensure that the rear corners of the hood are pulled the rear corners of the hood are pulled down snugly down snugly

OO 44-21-3 Hood, Hinge and Latch 44-21-3 SCREW NUT - RIVET 45264 SCREW 5i080 CLIP -

44-21-4 Hood, Hinge and Latch 44-21-4 RAUIATOR UH ILLE OPEN INC BRACKET ASSIST SPRING I 5C644 AUXILIARY CATCH ICC700 N2529-10 FIG. 9 Hood Latch, Auxiliary Catch and Cable Installation-Gronada, Monarch and Versailles FIG. 10 Hood Latch,

44-21-5 Hood, Hinge and Latch 44-21-5 N 2642-20 FIG. 11 Hood Latch, Auxiliary Catch and Cable Installation-Ford and Mercury FIG. 12 Hood Latch, Auxiliary Catch and Cable Installation-Continental Mark V "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

44-21-6 Hood, Hinge and Latch 44-21-6 HOOD LATCH CABLE pT PRONT HOOD LATCH CABLE ASSY. - 16C656 VIEWS - >C ‘CLIP 7 LATCH FRONT HOOD/ LATCH OABL ASSY. -- 160456

44-21-7 Hood, Hinge and Latch 44-21-7 HOOD HINGE 4. Remove retainer from hole in the fender apron. Removal Installation 1. Open the hood and cover the fenders and cowl top panel. 1. Install a new retainer in hole in fender apron, push until it snaps into position.2. Prop the hood in the open position and remove two hood hinge-to-hood attaching screws. 2. Insert the end of the support rod into the retainer 3, Remove the hinge-to-fender reinforcement or cowl

44-21-8 Hood, Hinge and Latch 44-21-8 FIG. 14 Hood Latch Cable Installation N2527 10 FIG. 15 Hood Support Rod-Mustang lI-Others Similar "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

44-41-1 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-1 4PART Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip SUBJECT PAGE SUBJECT PAGE DESCRIPTION 41-1 REMOVAL AND INSTALLATION Glove Compartment Lock and Knoh 41-9 GENERAL INFORMATION 41-1 Liftgate Assembly 41-8 Littgate Hinge 41-9 ADJUSTMENTS Luggage Compartnient Door Weatherstrip

44-41-2 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-2 FIG. 2 Hinge Lubrication Areas-Typical ADJUSTMENTS LUGGAGE COMPARTMENT DOOR The luggage compartment door, third door and/or deck lid, can be shifted fore and aft on all models and from side to side on Pinto and Bobcat by loosening the hinge to door attaching screws. The up and down adjustment is mode by loosening the hinge-to-door attaching screws and raising or lowering the door and/ or adding or removing shims Fig. 3 through 6. The luggage compartment door should be adjusted for an even and parallel fit with the door opening. The door should also be adjusted up and down for a flush fit with the surrounding panels. Care should be taken not to distort or mar the luggage compartment door or surrounding body panels. FAIRMONT

44-41-3 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-3 H ‘NC F ASS FM SLY - 42700-1 N15SB-1C Ni238-1 FIG. 4 Luggage Compartment Door Hinge-LTD FIG. 5 Luggage Compartment Door Hinge - II, Cougar and Thunderbird Lincoln Continental DOOR HINGE TORSION BAR ALL EXCEPT PINTO AND BOBCAT 3-DOOR AND WAGON, MUSTANG II 3-DOOR AND FAIRMONT AND ZEPHYR WAGON 1. Open the luggage compartment door and note the pop-up distance of the door

44-41-4 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-4 - ------ - OIlER A - LI OIL T LlrOATE ROOF

44-41-5 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-5 H IN C F ASSFMBLY 42/00 NOTE RIGHT HANO TORSION BAR IS IOBN ill ISO BY YELLOW PAINT ON THE IJ SHAI’EO FNLU Ni 721-1 C FIG. 8 Torsion

44-41-6 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-6 N2183-2B FIG. 10 Torsion Bar Adjustment-Pinto and Bobcat 2-Door LUGGAGE COMPARTMENT ITHIRC 000RI 401 TO FIG. 11 Luggage Compartment Door, Hinge and LIft Assembly-Pinto and Bobcat 3-Door "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company

44-41-7 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-7 DOOR LUGGAGE THIRD 000R SCREW RETAINER P

44-41-8 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-8 REMOVAL AND INSTALLATION LUGGAGE COMPARTMENT DOOR Removal WEATHERSTRIP 1. Open lit tgate. 2. Remove the upper rear interior center garnishRemoval moulding. 1. Remove the weatherstrip from the door opening. 3. Support door in open position and remove gas 2. Remove all old cement and rubber from the cylinder assist rods. weatherstrip mounting surface Fig. 14.

44-41-9 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-9 LATCH - BRACKET- SUPPORT- LIFTGATE HINGE FAIRMONT/ZEPHYR 6543200 6543262 66432448 Removal 1. Disconnect the lift assemblies from the door. Open liftgate assembly. 2. Remove the upper rear interior center garnish moulding. 3. Support door in open position and di

44-41-10 luggage Compartment Door, Hinge, Latch, lock and Weatherstrip 44-41-10 SCREW DOOR EXTENSION RELEASE LEVER RETAINER ASSEuRL-? SCREW LATCH COVER LOCK MOUNTINC / BRACKET ---/ LATC H LOP/K KEY AND KEY SET

44-41-11 luggage Compartment Door, Hinge, Latch, lock and Weatherstrip 44-41-1! RIVET - 3B1800 PAD - LATCH ASSEMELY 5443320 - 6543200 SCREW AND - 57472 STRIKER CASE ANF3 CYLINDER - 664

44-41-12 luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-12 SPRING LOCK NUT SET ASSIST SPRING INDER LATCH ASSEMBLY RETAINER 2-DOOR SCREW SET VIEW A LATCHASSEM

44-41-13 Luggage Compartment Door, Hinge, Latch, Lock and Weatherstrip 44-41-13 NUT AND WASHER - 45334 TO FRONT OF BODY LATCH AND CD yE El VIEW - A STRIKER FIG. 23 Luggage Compartment Latch and Lock-Fairmont and Zephyr Station Wagon GLOVE COMPARTMENT

44-41-14 luggage Comportment Door, Hinge, latch, Lock and Weatherstrip 44-41-14 LIFT ASSY. GAS CYLINDER SMALL TI? ASSIST ROD SCREWDRIVER 1 J VIEW - A N4204-2A FIG. 26 Gas Cylinder Assist Rod_Fainnont and Zephyr Station Wago

44.61-1 Tailgate Hinge, Latch and Lock-Single Action Gate 44-61-1 PART Tailgate Hinge, Latch and Lock-- Single_Action_Gate LTD II Ranchero Only SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS 611 REMOVAL AND INSTALLATION Cuntil. Hinge Hight Side 61-1 REMUVAL AND INSTALLATION Latch 61-1 Hinge - Left Side 61-1 CR

44-61-2 Tailgate Hinge, Latch and Lock-Single Action Gate 44-62 FIAN:IL E AISEM:4. V Fl INGE ASEML3 V 43000 I FIG. 1 Tailgate Latch Mechanism-Single-Action Gate "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

44-76-i Tailgate Hinge, Latch, Lock and Weatherstrip-Dual Action Gate 44-76-1 Tailgate, Hinge, Latch, Lock and PAHT 44-76 -- Weatherstrip Dual Action Gate Ford and Mercury Only SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS REMOVAL AND INSTALLATION Cont’d. Tailgate Strike’ 76-2 Tuilgate Luer Latch 76-3 Upper Hinge and Latch Release Tailgate Outside Handle 76-4 Link Adjustment 76-2

44-76-2 Tailgate Hinge, Latch, Lock and Weatherstrip-Dual Action Gate 44-76-2 To check the adjustment, the upper latch must not close when the lower latch is in the OPEN position. The upper and lower latches must open at the some time when the outside handle is operated. UPPER HINGE AND LATCH RELEASE LINK ADJUSTMENT Loosen the latch release control attaching screws {Fig. 1, and close the upper latch. Position the lotch release handle against the rubber stops- Then, move the latch release control down and rotate the control clockwise bottom toward the latch until slack is removed from the links. Then, tighten the latch release control attaching screws. Adjustment Check I. The electric window regulator must not operate when the latch release control is in the relea

44-76-3 Tailgate Hinge, Latch, Lock and Weatherstrip-Dual Action Gate 44-76-3 NOTE: APPLY LuBRICANT AT POINTS AC. AD. AE AND AD. N1Th4-2C FIG. S Tailgate Hinges-Ford and Mercury Shown 3. Install the two bracket retaining screws. 2. Disconnect the latch actuator link from the lower 4. Install the two brackets retaining the torsion bar to latch Figs. 1 and 2. the bottom of the tailgate. 3. Remove three lower latch attaching screws and remove the lower latch from the tailgate.TAILGATE UPPER LATCH

44-76-4 Tailgate Hinge, Latch, Lock and Weatherstrip-Dual Action Gate 44-76-4 TAILGATE WINDOW SWITCH 2. Remove the access hole cover. 3. Remove the lock cylinder clip and the switchFord and Mercury retainer from the lock cylinder Fig. 4. Removal 4. Remove the lock cylinder from the tailgate. 1. Remove the tailgate inside cover and watershield. Installation 2. Disconnect the tailgate latch rod from the switch

44-76-5 Tailgate Hinge, Latch, Lock and Weatherstrip-Dual Action Gate 44-76-5 N2388-2B FIG. 5 Tailgate Weatherstrip and Inside Cover Assembly-Ford and Mercury "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

45-03-1 Interior Trim 45-03-1 GROUP 45 INTERIOR TRIM 70000 PART TITLE PART NO. PART TITLE PART NO. Carpets and Floor Mats . - . . 45-26 Instrument Panel Pad 45-61 Door and Quarter Trim Panels 45-03 Interior Mouldings 45-16 Floor Console . - - 45-31 Rear Package Tra

45-03-2 Interior Trim 45-03-2 FIG. 1 Typical Door and Window Regulator Handle Installation all models. The top of the Ford 2-door only quarter trim 5. Push the trim panel forward and away from the panel is retained by four 4 "J" clips which are pop installed position. Remove the bezel from the rear riveted to the roof side trim panel. seat belt opening in the trim panel, and remove the 1. Remove the rear seat cushion and bock assemblies. belt from the opening. On Mustang II, unsnap See Group 41. shoulder belt lower bezel and slide belt out through upper bezel opening. Then, remove t

45-03-3 Interior Trim 45-03-3 MERCURY PULL HANDLE ASSEMBLY SIMILAR ASSEMBLY FOR FORD FHONr -400CR AND STATION WAGON ARM SPRING NUT

45-03-4 Interior Trim 45-03-4 TRIM PAN 73942-3 BASE 241 ‘USR NUT 387477 PAD 24100-1 HEAR 00011

45-03-5 Interior Trim 45-03-5 FRONT 00011 OF PAl RMONT ZEPHYR RPO. INSI CLIP HANDLE REAR DOOR TRIM PANEL 57439 DOOR FAIRMDNT-2[PI-IVR-S4-74 TR INI SCREW-

45-03-6 Interior Trim 45-03-6 TRIM PANEL ASSY. -- 23976-7 PULL HANDLE SUPPURTS -- 22684 RH. SIDE ONLY VIEW FRONT - 4-DOOR SHOWN TRIM ARM REST PANEL

45-03-7 Interior Trim45-03-7 GARNISH WEAl U WASHER DOOR PANEL IMNER WASHER ARM VIEW OD AS S E MR LED ASH AR I -r P191620 FIG. 9 Door Trim Panel Installation_Granada, Monarch and Versailles

45-03-8 Interior Trim 45-03-8 VIEW A V. LOCK PLLLAR FLANGE COVER - 281A74-5 .0-CLIP - 31168 4 REOD. TRIM PANEL ASSY. 3101 2-3

45-03-9 Interior Trim 45-03-9 CLIP 384273 SCREW - 5593 VIEW A 3-DOQ A 1700-20 FIG. 13 Quarter Trim Panel Installation-Pinto

45-03-10 Interior Trim 45-03-10 VIEW - AA PUSH PIN - 387477 VIEW - BR IREP

45-03-11 Interior Trim 45-03.11 LOWER PANEL SCREW AND ER ClIP SECTIONAL

45-03-12 Interior Trim 45-03-12 PAN SOUND INSIJE ATOR TRIM PANEL MERCURY 2-DOOR FORD 4-DOOR COAT HOOK VIEW N’

45-03-13 Interior Trim 45-03-13 CENTER PILLAH CENTER PIE LAM R SCREW

45-03-14 Interior Trim 45-03-14 SCREW 383314 RETAINER 31201 VIEW A VIEW B VIEW c R1778-2A FIG. 21 Typical Station Wagon Quarter Trim Panel VIEW A t SCREW - 381801

45-16-1 Mouldings 45-16-1 PART Mouldings 45-16 GENERAL INFORMATION The installation of interior mouldings are shown in Figs. 1 through 4. In most instances, one moulding overlaps another moulding. If this condition is found, it will be necessary to loosen or remove the overlapping moulding before removal of the desired moulding. / MOULDING 03598-9

45-16-2 Mauldings 45-16-2 SCREW - 7 REQUIRED ALONG TOP UPPERGARNISH 42416-7 - 42410 SCREW/ SCREW I REQUIRED 5 REQUIRED LOWER GARNISH

45-21-1 Rear Package Tray 45-21-1 PART Rear Package Tray 45-21 REMOVAL AND INSTALLATION PACKAGE TRAY-TRIM PANEL Removal of the rear seat cushion and rear seat back assembly is necessary on all models far replacement af the package tray trim panel. See Group 41 for rear seat cushion and seat back removal and installation procedures. On some models it will be necessary to remave the quarter trim panel extension assemblies. See Figs. 1 through 6. 1. Remove the bock window mouldings and defogger and speaker grille if so equipped. 2. Remove the trim panel retaining screws. 3. Pull the trim panel forward and slightly upward and remove it fram the package tray. 4. If

45-21-2 Rear Package Tray 45-21-2 6. On units without a backlamp garnish moulding, 8. Install the quarter trim panel extension assemblies ensure the three retainer clips mounted on the trim if so equpped. panel engage the hole in the sheet metal package tray. Press downward on the front edge of the trim 9. Install the defogger and radio speaker grille panel to ensure clip engagement. retaining nuts if so equipped. 7. Install the back window garnish mouldings if so equipped. 10. Install the rear seat back and cushion assembly. PACKAGE TRAY TRIM PANEL ASSE MBLY

45-21-3 Rear Package Tray 45-21-3 EF}ACER PANEL ASSEMBLY PANEL ASSEMBLY PACKAGE TRAY rHIr1 S PA C F R VIEW - AA SCREW - RETAINER 380934 SCREW 380934

45-26-1 Carpets and Floor Mats 45-26-1 PART Carpets and Floor Mats 45-26 REMOVAL AND INSTALLATION FRONT AND REAR ONE-PIECE On vehicles equipped with a floor-shift tron5mission, Remove the front seats and seat tracks, rear seat remove the console see Part 45-31, shift quadrant or cushion, seat belts and outboard retractors, cowl trim shifter bezel. On Pinto, Bobcat and Mustang II models, panels, "B" pillar trim panels, quarter trim panels and it is also necessary to remove the parking brake bezels door sill scuff plates. Remove all carpet retaining screws and shakebrace. and remove the carpet from the vehicle.

"This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

45-31-1 Floor Console 45-31-f PART Floor Console 45-31 REMOVAL AND INSTALLATION Removal Open the console glove box door and remove the retaining screws from the bottom of the glove box and the top finish panels except the gear shift opening panel of Mustang II models Fig. 3. From the console assembly, disconnect all wire connections and remove the console assembly from Cougar XR7, LTD II, Thunderbird, Granada, Monarch, Versailles and Mustang II models flgs. 1, 3 and 4. On Pinto and Bobcat models Fig. 2 remove the attaching screws and remove the console. On the Granada, Monarch and Versailles also remove the screws from the forward stowage area Fig. 4.

45-31-2 Floor Console 45-31-2 VIEW AA R1773-lC FIG. 3 Floor Console Installation-Mustang II FLOOR SHEET PLATE - 54044G24 SCREWS - CONSOLE -- 384939-52

45-41-1 Headlining 45-41-1 PART Headlining 45-41 SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS REMOVAL AND INSTALLATION 41-1 Sun Visor- Withaut Lamp 4- GARAGE DOOR OPENER 41-19 Sun Visor --With Lamp 41-1 . CR2047-2B ADJUSTMENTS SUN VISOR-WITHOUT LAMP