Werkstatthandbuch Book 1 · Seiten 1101–1200

24-50-7 Fuel Tanks and Lines 24-50-7 RETURN LINE FUEL TO PUMP GAUGE SENDING UNIT ViGlB.IA FIG. 2 Fuel Return Line Connections At Sender Unit AUXILIARY FUEL TANK iary tanks and con

24-50-3 Fuel Tanks and lines 24-50-8 REMOVAL AND INSTALLATION MAIN FUEL TANKS the main fuel tank. It may be necessary to put a All component parts of the standard fuel system are drain can under the rubber hose during this oper serviced by a simple nut, bolt, or screw pan removal ation to catch any gasoline that might be left in the and installation. Refer to individual systems drawings auxiliary tank. for specific part references. 7. Remove the screw holding the auxiliary fuel tank retaining strap and remove the strap. AUXILIARY FUEL TANK 8. lower the tan

24-50-9 Fuel Tanks and Lines 24-50-9 FUEL LINES Installation REPAIR 1. Cut a new section of tubing to approximately the same length as the section to be replaced. Allow With the exception of the pump-to-carburetor fuel extra length for flaring the ends of the tubing. supply tubes Fig. 13 the various fuel lines are not Square the ends of the cut tubing with a file. serviced as assemblies. They must be cut, squared and 2. Ream the inside edges of the cut tubing with theformed out of rolls 0f fuel system ser

_______ ________ FUEL PUMP REF. VALVE-VAPOR N50258-S51 M 9B593 9G291 REF. 384029-52 387203432 550 14-52 385766-532 9A084 REF. P.

9A22O REF. 9291 REF 98593 ASSY. 55914-52 380082 $100 380882 -S 100 559 14-52 2.’ 2 REOD. 9291 REF. REF. 55914-52

________ FUEL PUMP REF. A228 REF. 96291 REF. 9A034 REF. 9A084 REF. 9C29l REF. 387510.S2 381

9291 REF. 387719-52 I REQD. ESE-M2C96-B.SAE-IOW3O ENGINE OIL OR ESE-M199B144-A MAY BE USED ON 9034 AND/OR 9072 AS AN ASSEMBLY AID. 380882-S

387203-532 381136-SO8OA 387510-52 559l - 1 98337 REF. 385768-532 384029 52 90291 REF. M 2 REOD. 3811 9A084 REF.

9A228 REF. 55914-52 ...-. 384029-S2 4O292 559 14.S2 5591 4-S2 9291 REF.

381 138-S14OA 38O882lDO 2 REDD.I 384029-S2 9A228 REF. S 59 1 4-S2 384O29S2 9291 REF. 384029-S2

9291 REF. 9B331REF. 381I36.S100A SIDEMEMBER REP, N602568-55 IM 9A084 REF. 9A228 REF 9AD84 REF. 385766-S32 2 REOD. / 3875 N I? REF - 96291 291 REF. 372223-S2

9AOS8 -SHOCK CARBON CANISTER REF MEMBER 2 REaD. ABSORRER MOUNTING 381161-521 OA TOP ON

________ MEMBER-SHOCK 381 161-S21DA VIEWS 3B1161-S21OA. ABSORBER MOUNTING 98593 REF. VALVE-VAFOR 9B593 ASSY. 55980 9A06B INSULATOR

________ NO.2 CROSSMEMBER REF. 9A228 REF. 9A228 REF. 16I-S260AJ 384029-S2 BRAKE LINE - VAPOR HOSE 381161 MUST BE ROUTED IN 98593 ASSY. RIB DEPRESSION AND TAPED AS SHOWN 381877 -S 2 FUEL TANK

381877 REF CANISTER BRAKE REL. PRIMARY REF. REL. 386911 REF. INSTALLATION MARKED S ASSEMBLE CLAMP WiTH SCREW WITHIN THIS AREA 381877-52 BRAKE TUBE REF -9 291 REF. 384243 REF 2 PLACES MARKEDI 381971-S2 9291 REF 3B7474-S2 1PLACE MARKED S 384029 REF. - 381871 REF. BA 228 REF. TYPICAL INSTALLATION 4 PLACES MARKED* 386148.S32 - . - 9A229 REF._1CiMEM

FUE L TAN K 94228 REF. RE FUEL TAN K SUPPORT REF. a5! VAPOR VALVE 98593 ASSY. *387474 * FENDER 9092 APRON

385467 REF. * REF. / 381203432 I -r-.. 9002ASSY.REF- It? r 01 9 * SOMIN.CLEARANCE- HOSES TO STABILIZER BAR. INSTALL HOSE TO SECOND BEAD OF TUBE.

II 9002 ASSY, REF..a...... 395457 REF. P 019 CARBON ‘CANISTER REF. 5.SL ISS1M CIDI S.SL 400 CIDI ENG. HIGH ALTITUDE AND ALL 7.BL 360 CID ENGINES VIEWS I INSTALL HOSE TO SECOND BEAD OF TUBE. CLAMP MUST BE ON HOSE & FLUSH TO 1/8 FROM END OF HOSE WHERE APPLICABLE.

SIDE RAIL REF. 55914 6528630 9290 REF - 4REOD] 384166 BRAKE

_________ FUEL PUMP FUEL LINE TO ‘3 CRCSSMEMBER 9A228 REF. CARB. REF. BRACKET REF. ESB-M3056-A FUEL TANK 381877 REF-A SUPPORT REF. 384029.S2 384029 REF. REF. 38087742

24-50-21 Fuel Tanks and Lines 24-50-27 SPECIFICATONS Approximate Approximute Fuel Tank Capecity I Fuel Teak CelitEity In U.S. Gallons In U.S. Gallons Car Line Model/Usage Usable Car Line Model/Usage Usable Bobcat 2.3L Calif. Sedan 11.7 LTD Il/Cougar All sedans 21.0 Pinto/Bobcat

24-51-1 Fuel Filter 24511 PART Fuel Filter 24-51 DESCRIPTION The fuel filters used on all engines except those using present in the fuel. Replace the filter at the specified the Motoreraft model 2700 VV carburetor are of one- service interval or if it becomes clogged piece construction and cannot be cleaned. The model restricted. 2700 VV uses a replaceable element type filter in the NOTE: When replacing fuel filters, make sure fuel inlet of the carburetor. Inside the one-piece filter you have the correct one specified for the engine is a magnet to trap metallic particles which might be and carburetor being serviced. REMOVAL AND INSTALLATION FU

"This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

24-60-1 Throttle Linkage 24-60-1 PART Throttle Linkage 24-60 SUBJECT PAGE SUBJECT PAGE ADJUSTMENTS ADJUSTMENTS Cont’d. Accelerator Cable 60-1 Accelerator Pedal Assembly 60-1 Accelerator Cable Mounting Bracket 60-1 Downshift Linkage 60-1 C1V4043-2A ADJUSTMENTS DOWNSHIFT LINKAGE-AUTOMATIC ACCELERATOR CABLE MOUNTING TRANSMISSION BRACKET

N602549.SEIM KICKDOWN ADJ. 2 REO’D. SCREW 10-15 FT-LB 9A758 ASSY SM N6O2549.S51 M ACCELERATOR 2 REQ’D. BRACKET 9728 BRACKET ASSEMBLY 9

NGCfl49.S51M N602549-S51 H 2 REO’D. KICKOOWN ADJ. 2 REGO. 0-is F’TLO GRACICET ASSY. 10-15 FT-LB 91013 55981-S36M

N602549-S51 M 10-IS FT-LBS. KICICDOWN AOJ. N602549’SSIM 559 14’S2 2 REDO. SCREW ‘0-15 FT-LBS. 9728 2REQD. CARB. REF. L_. I

33796-52 TORQUE 6 FT. LBS. MINIMUM 9A758 ASS?. REF. CARS. ADJ. .25 MIN. 7E31O TRANS. K/D BOLT 76 182 ASS? REF. 9E126 REF.

VIEW Z 33796.52 VIEW Z TORQUE 6 LB. FT CARS. ADJ. CARD. AOJ. 7A186 ASS?. 352350-52 7B182 VIEW N 7B162 ASS?, TRANSMISSION REF.

9A758 ASS?. 38321 2-S2 7A186 ASS?. 57632-S2 -25 2 REO’D. 9A758 10-IS FT-LB ASS?.

Wa 9A755 ASS?. BAlES REF ,_,..BA7ES REF REF 51632-S2 PART OF SAlES REF. 2 REDO. 6501671 a 10-IS LB. FT. 559 14.52 ID-is LB.FT

BAISS ASS?. it REP 9A758 ASS?. REF. MIN. 5763 2-S2 2 REaD. 10-15 FT-LB 2REO’D. 55981-S36M 10-15 FT-LB

9A758 ASS?. REP. 9A158 ASS?. REF. 9726 ASS?. REP. ABSORBER ASS?. REF. 10-15 LB. FT. 55014 -536 M 9728

________ gAlES ASSEMSL? 9A758 ASSEMUL? 7AI86 ASSBMBL? T?PICAL CABLE INSTALLATION ALL ENGINES 57632-S2 2 REQ’D. ID-IS FT-LB 912B REF.

26-01-1 Exhaust System 26-01-1 GROUP EXHAUST SYSTEM 26 5000 PART TITLE PART NO. PART TITLE PART NO. 1-4 Engine V-B Dual Exhaust System 26-22 Single Exhaust System 26-02 V-8 Single Exhaust System 26-20 General Exhaust System 26-01 V-6 Exhaust Systems 26-03 Six Cylinder Engine Single Exhaust System 26-10 CN4033 -2B

26-01-2 General Exhaust System 26-01-2 Model Number of 5.81 3.31 4.11 1iE Ste. Ran Converters 302 351 Released For

26-01-3 General Exhaust System 2641-3 Converters with Loose Clinch ar Weld Nuts in the 3. Fasten the joint with a suitable 3/8" bolt, lack nut Flange and flat washer between the bolt head and the dressed flange surface.L Remove the loose nut. 2. Dress the flange surface upon which the bolt and washer will rest. "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written perm

26-02-1 1-4 Single Exhaust System 26-02-1 PART 1-4 Single Exhaust System 26-02 Pinto, Bobcat, Mustang II, Fairmont and Zephyr SUBJECT PAGE SUBJECT PAGE DESCRIPTION 02-1 REMOVAL AND INSTALLATION Cont’d. REMOVAL AND INSTALLATION Non-Catalytic System 02-1 Catalytic Converter 025 Muffler Assembly 02-5 Inlet Pipe - Front With Cat

"4, EXHAUSTMANIFOLD-......_ 0’ N-800064-S2 S 2REOD. MUST BE 5246 ASSV. INSTALLED TQ p3 VERTICAl. 5C2S7 ASSv. SHOULDER OF STUD

_________ EXHAUST MANIFOLD FR. ELM. SIDE MEMSER 381 877-52 4 REO’LJ. *N-800004.52 1.00 TIGHTEN SECURELY 2REDD. MUST BE INSTALLED TO 5246 ASS?.

pa 0’ N-B00064-S2 * 5246 REDO. z-SSY 2 bpa VERTICAL UNDER600Y MUST BE FULLY INSTALLED T

26-02-5 1-4 Single Exhaust System 26-02-5 6. Align the exhaust system to proper clearance 3. Catalytic converter vehicles-position the muffler specifications and starting at the front, tighten all inlet pipe flange to the converter flange. Install but nuts, screws, and bolts to specification. do not tighten the attaching nuts. 7. Check the exhaust system for leaks and lower the 4. Position the muffler rear support bracket and vehicle. loosely install the attaching screws. 5. Align the exhaust system to conform to the proper MUFFLER ASSEMBLY

5230 ASSY REF. 5A246 Ay R EAR FACE OF BLOCK 2.92 THAN EXTI5 5.49 -cie -I-- - 5245 ASS?. VIEWTj I INLET PIPE GAGING NEW BRACKET _iI N80064-52-2 NEOn. MUST BE FULLY INSTALLED TO SHOULDER OF STUD 5245 ASS? 387039-57 2 25-35 FT. LB. 1.o2-.1 WHEELWELL-4 1 SPRING DAMPER QUARTER H PANEL ft4 / FUEL TANK-1 -- 5210 P.55?. * ENS iiI. 5

_________ ________ _______ - 4.12 386503-S ASS? 25-35 FT. LB. - TIGHTEN NUTS ERTICAL Ij ALTERNATELV AND EVENLY 40962-S 2 TO MAINTAIN i 2REQD. TORQUE

387265.52* 3.16 7 REDO. CROSSMEMBER BRKT. pa 2 92 20-30 /ATREAH FLANGE 2 REQD.

_______ _______ __________ ________ FJ-600064-S2 *-2REQD. 5A212 ASS?. 367255-S2 5A212 ASS? MUST BE FULLY INSTALLED pa TO SHOULDER OF STUD. 2 REQD 5E266 ASS?

_______ N-800064-S2 2 REQD. * 5E212 ASS? 381255-S2 5E212 ASS? 6A242 ASS?. pa MUST BC FULL? INSTALLED 2 REOD. ‘N { TO SHOULDER DF STUD. 0 25-35 FT. LBS. 381255-S2

26-03-1 V-6 Single Exhaust Systems 26-03-1 PART V-6 Single Exhaust System 26-03 Pinto, Bobcat and Mustang II SUBJECT PAGE SUBJECT PAGE DESCRIPTION 031 REMOVAL AND INSTALLATION Cont’d. REMOVAL AND INSTALLATION Inlet Pipe 03-1 Catalytic Converter 03-1 Muffler and Resonator 03-1 CN4059-28 DESCRIPTION All 2.81 V-6 engines are equipped wit

26-03-2 V-6 Single Exhaust Systems 26-03-2 4. Separate the catalytic converter inlet and outlet 2. Install the muffler inlet flange to the converter outlet flange connections. flange. Loosely install the attaching nuts. 5. Remove the converter. 3. Attach the heat shields to the converter. 6. Replace any damaged parts. 4. Align the exhaust system to specification and starting at the front of the system, tighten all nutsInstallation and bolts to specification. 1 - Align the heat shield brackets to the in

__________ 387265-S 2 2 REQ’D. 20-30 FT-LB REAR FLOOR SF222 ASSY. FUEL TANK REF. C HO SSM EMBER REF 5C263 ASSY. 5A242 ASSY.

5A242 ASSY. *3E7268-S2 2 flEOD UNDERBODY 40962-524 REOD. 5C263 ASSY. 108 INLBS. MAX. 5230 ASSY.

‘4 HR. FIR. SIDE MEMBER 0‘3 EXHAUST MANIFDLD 381877-S2 4 REDO. UI * N-B000

26-10-1 6-Cylinder Engine Single Exhaust System 26-10-1 6-Cylinder Engine 26-10 Single Exhaust System Granada, Monarch, Fairmont and Zephyr SUBJECT PAGE SUBJECT PAGE DESCRIPTION 10-1 REMOVAL AND INSTALLATION Cont’d. REMOVAL AND INSTALLATION Muffler and Resonator 10-2 Resonator Inlet Pipes 10-1 Catalytic Converter 10-2 CN4035-2B DESCRIPTION All 3.3L200 CID

26-10-2 6-Cylinder Engine Single Exhaust System 26-10-2 5. Remove the nuts attaching the inlet pipe flange to 2. Non-catalytic converter vehicles-assemble the the exhaust manifold and remove the inlet pipe. resonator assembly to the inlet pipe and loosely 6. Replace any damaged parts. attach resonator/muffler. 3. Catalytic converter vehicles-position theInstallation resonator inlet pipe flange to the converter flange. 1. Clean the exhaust manifold and catalytic converter Install but do not tighten the attaching nuts. flange seats.

_____________________ ________ EXHAuSTMAPIIF0I.D sA242Av. I S V. 9451 5246 ASSY. ,_f,,Jr __jr. 0

ASSY, SF223 ASSY. #1 BODY CROSSMEMBER 3S726S-S2 EXHAUST 1.50 .66 MIN. 2 REOD. MANIFOLD - t376599-S2 20-30 FT-LB. 2REOD. 1.08 _f.trJ#_

______________ 3872S5-S2 ,..‘5E2I2ASSY. SIDEMEMBER 5E21 2 ASSY. .__ 387255-S2 2 REDD. ,ar" 523D ASSY 66 5E21 5246 ASSY. *387760-S2 -2 REOD. 5A246 ASS Y. 316699-524c-2 REOD. 3B7039-S7 MUST BE FULLY INSTALLED

26-20-1 V-8 Single Exhaust System 26-20-1 PART V-S Single Exhaust System 26-20 Except Pinto/Bobcat SUBJECT PAGE SUBJECT PAGE DESCRIPTION 20-1 REMOVAL AND INSTALLATION 20-1 CN4044-2B DESCRIPTION The basic single exhaust system used with V-8 replacement systems in the number of pieces used. engines consists of a muffler and a resonator and/or When making a service replacement, refer to the master diffuser. This basic system is subject to the additio

26-20-2 V-8 Single Exhaust System 26-20-2 shield if so equipped to the converter inlet flange 6. Units with catalyflc converters and loosely start the attaching bolts. Remove and discard the bolts attaching the inlet 5, Remove the wire support from the resonator! "V" pipe flat flanges to the converter flat flanges. muffler assembly. Granada, Monarch and 7. Units with shields Versailles. Remove the brackets used to attach the flat 6. Align the exhaust system to conform to clearance

26-20-3 V.8 Single Exhaust System 26-20-3 to prevent loint distortion, a malor cause of 3. Remove the attaching screws from the rear hanger leaks and system misalignment. assembly to muffler support. 11, Remove alignment restraints and soft wire muffler 4. Slide the muffler and resonator assembly rearward supports, to disconnect it from the catalytic converter 12. Check the exhaust system for leaks and proper pipe. alignment. 5. Remove the attaching screws from the intermediate 13. On applicable models, install catalytic converter support on the muffler inlet pipe and remove the

26-20-4 V-8 Single Exhaust System 26-20-4 attaching nuts to specification while holding 2. Remove the exhaust shields, if so equipped, from clearances. the catalytic converters. See Figs. 4-10. 6. Position and alternately torque the "U" bolt clamp 3. Support the exhaust inlet pipe in its relative nuts at the inlet pipe to muffler connection to positron by securing the pipe to the No. 3 frame specification. Be sure the tab and slot are properly crossmember with soft wire. engaged. 4. Remove and discord bolts attaching the converter 7. Remove the temporary wire supports, check the

3B7265-S2 SF223 ASSY. 387760-52 * EXHAUST MANIFOLD 2 RE0D. 2 REDO. SIDE MEMBER 20-30 FT-LB MUST BE FULLY INSTALLED 376699-52* 4 REOD. STUD FROM SURFACE OF 164 387O39-S/* MANIFOLD FLANGE 1.56 4 REOD. 25-35 FT-LB 52

________ 5E212A56Y. 387255-S2 5E2I2ASSY. 5A242ASSY. I hi 2 REQD, 347039-57s 5230 ASSY. S. SF266 ASSY. REF t5246ASSY. EXHAUST 1

_______ __________ hi 387 265-S 2 S ASSY. SF222 ASSY 5246 1 BODY CROSSMEMBER

VERTICAL C .5A246 ASS’?. REF. NO.4 CROS5MEMBER REF. 5A246ASSY. 3W2 RETD.817-52 P4 8-14 FT-LB UI EXHAUST 1.62 FRAME REF. USE EXISTING FEA La MANIFOLD REP BUMPER BOLT 0&

_______ ONLY HOOK MUST BE INSERTED #4 CROSSMEMBER SF226 L.I4. IN SLOT ON - 5C264 SPACER REF. 5E212R.H. SF223 RH. TAB MUST BE P491 RH. SlOE ONLY 5E214 L.H. 395382-52 5.BIt6L 351 N/400 CIOI 50255

P4 5A246 - REAR 387516-S2 DIMS. AT TOP OF PIPE SUPPORT BRACKET 91

STRIfl OF ORANGE 361677.fl 5E212 ASS’?. RH, PAINT FOR IDENTIFICATION 2 REaD. 5E214 ASS’?. L’.H. TORQUE TO SPECIFICATION WHILE HOLDING THE .00 SPECIFIED CLEARANCE TO NO.3 CROSSMEMBER. 06 266

_ U 387576-S2 * DIMS. AT TOP OF PIPE 2 REOD. MUST BE FULLY INSTALLED TO SHOULDER OF STUD FRAME 40954-52 HEAT VALVE

5299 5299 NO.4 CROSSMEMBER REF. II 2 REOD. IREOD. . . 12111 . EXHAUST MANIFOLD REF. 3B7576-52 2 REO’D. 66L 400 CIDI RH. 38757 5-S2 DAUB OF 4 REQ’D. 75 L 1460010 YELLOW PAINT 2 REaD. 6.6L I VIEW X FOR 6.61. 400 CID ONLY 381160-S VERTICAL MUFFLER ASSY.

55915-82 HOOK OF - 5C264 MUST BE INSERTED IN 382160-S ASS’?. 5299 FLATE ;LOT ON - 5E258 - RH. & 5E259 - L.H. ASSY. TORQUE 25-35 FT-LB TIGHTEN "U

26-22-1 V-8 Dual Exhaust Systems 26-22-1 PART V-8 Dual Exhaust Systems 26-22 Ford and Mercury Police Interceptor and Continental Mark V w/1.5L 460 CID V-fl SUBJECT PAGE SUBJECT PAGE DESCRIPTION REMOVAL AND INSTALLATION Cont’d. Dual Exhaust System - Inlet H-Pipe - Without Resonator 22-1 Ford/Mercury/Mark V 22-1 Dual Exhaust System - Muffler - Ford/Mercury 22-2 With Resonator

26-22-2 V-8 Dual Exhaust Systems 26-22-2 converters should be installed to the NOTL Alternate torque of lolnt fastener Is manifolds loosely, then the Inlet pipe to required to provide uniform clamping In order converters flat flange connection attaching to prevent loint dIstortion, a malor cause of nuts must be installed and tightened to system leaks and misalignment. specification BEFORE the manifold to 8. Install the exhaust shields to the catalytic converter attaching nuts to insure proper converters to specification. alignment. 9. Lower the vehicle. 7. Tighten the "U" bolt clamps at the muffler slip joint

26-22-3 V-8 Dual Exhaust Systems 26-22-3 4. Remove the screws which attach the resonators to 3. Install a clamp on each resonator inlet and slide the rear hangers. Remove the resonators and each resonator onto the muffler outlet. loosely pipes. install the "U" bolt clamps snug, but not tight. 5. Remove the screws securing the mufflers to the 4. Attach the resonators to the rear hanger intermediate support brackets. brackets, install and tighten the attaching screws 6. Remove the clamps securing the inlet pipes to the to specification. mufflers. 5. Align the exhaust sy

114 rats, yTli’rflNUEntER 381677.52 rni OF ORANGE PAINT I a. SE2I2R.H. REF. 4 REaD. THIS LOCATION. EITHER SIDE 5E214 L,H. REF. 1.64 FROM SURFACE OF TIGHTEN SECURELY FOR IDENTIFICATION RH, 1.5 MANIFOLD FLANGE 12-20 FT-LB SIDE.

CATALYTIC CON1ERTER 5269- PLATE 1.26 I I I 2 REOD. 2.00 FRAME SF212 RH.

27-00-1 Cooling System 27-00-1 GROUP COOLING SYSTEM 27 8000 PART TITLE PART NO. PARTTITLE PART NO. Fart Drive Clutch 27-05 General Cooling System Service 21-01 Flex-Blade Fan 27-06 Radiators 27-03 CN4038-2A PART General Cooling System Service 27-01 SUBJECT PAGE SUBJECT

_________________ 27-01-2 General Cooling System Service 27-01-2 DIAGNOSIS Refer to the following Dagnosk Chart for cooling Most vehicles use an Ethylene glycol base anti-freeze system complaints, their possible cause and solution to which the manufacturers have added a dye recommended resolution. Refer to the pertinent Part for color. The dye color makes the anti-freeze solution an testing and repair. excellent leak detector. If this type of solution is not The most frequent cooling system complaints concern being used in the cooling system, a vegetable dye may leakage and overheating. Either of these problems will be added to aid in locating external leakage. soon render the vehicle inoperable. Co

27-01-3 General Cooling System Service 27-01-3 3. Disconnect the electrical connector from the coolant observe the gauge reading for approximately two temperature sending unit and remove the minutes. See Specifications. Pressure should not temperature sending unit from the engine. drop during this time. RESULTS: If the pressure drops, check for With the radiator cap installed and the cooling leaks at the engine to heater core hoses, system pressure relieved, only a small amount of engine to radiator hoses, bypass hose, water coolant will be last when the sending unit

27-01-4 General Cooling System Service 27-01-4 THERMOSTAT TEST-THERMOSTAT 10. Turn the engine off. REMOVED ii. If the fan speed was greater than the specified minimum fan test speed, check for proper parts Remove the thermostat and immerse it in boiling usage. water. Replace the thermostat if it does not open at If the correct parts are used, replace the fan drive least 0.230" after one minute at 212 F. clutch. If ti-ic problem being investigat

27-01-5 General Cooling System Service 27-01-5 considered a used belt, and, when adjusted, it must be adjusted to the reset tension shown in the specification. TOO L-t63 L-8620-A Belt Tension 1. Install the belt tension tool on the drive belt Fig. 2 and check the tension following the instructions of the tool manufacturer. 2. If adjustment is necessary, loosen the alternator mounting and adjusting arm bolts. Move the alternator toward or away from the engine until the correct tension is obtained. Remove the gauge. Tighten the alternator adjusting arm and mounting bolts. Install the tension gauge and check the belt tension. 3. Follow similar procedures for adju

27-01-6 General Cooling System Service 27-01-6 Installation 1. Place the belts over the fan. Insert the belts in the water pump pulley, crankshaft pulley and alternator pulley grooves. Adjust the belt tension to specifications. 2. On a car with an air conditioner, install and adjust the compressor drive belt to specifications. 3. On a car with power steering except Lincoln Continental, install the power steering pump drive belt and tighten the pump at the mounting bracket. Adjust the drive belt tension to specifications. RADIATOR HOSE Removal Radiator hoses should be replaced as directed in the pertinent car Maintenance Schedule or whenever they become cracked, rotted or have a tendency to collapse.

27-01-7 General Cooling System Service 27-01-7 3. Connect heater hose to thermostat housing. 4. Fill the cooling system with the recommended Permanent Antifreeze and water mixture. If equipped with a crossflow radiator, follow the special instructions in Part 27-03 regarding checking coolant level. Check for leaks and proper coolant level after the engine has reached normal WATER PUMP operating temperatures. -5591 CR1 NO -8590 HO USIN 3

27-01-8 General Cooling System Service 27-01-8 RADIATOR CAP FIG. 6 Cleaning and Inspecting Radiator Cap and Filler Neck Opening "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

______________________________ ______ ________ ______ ________ ______ _____________________ 27-01-9 General Cooling System Service 27-01-9 SPECIFICATIONS COOLING_SYSTEM_CAPACITIES CAPACITY fiTS. P.- VEHICLE ENGINE OPTIONS U.S. IMP. Pinto/Bobcat 2.3L S/C 8.6

27-01-10 General Cooling System Service 27-01-10 TORQUE VALUES All. CARS DRIVE BELT TENSIONS lbs. NOTE All spedt icar ions are given in ft-lbs unless otherwise noted. Size Newly Instalred Used Fan shroud assembly to radiator where applicable 24-48 in-lbs 1 Up to 10 Mm. Over ID Mm. Fan to pulley hub All enginesl 12-16 1/4" 50-80 40-80 12 4060 2 Radiator hose clamps 20-30 in-lbs Except 1/4" 120160 90-160 3 75120 4 Transmission oil cooler tirlags to rddiator . all engines 9-12

27-03-1 Radiators 27-03-1 PART Radiators 27-03 SUBJECT PAGE SUBJECT PAGE DESCRIPTION DESCRIPTION Cont’d. Constant - Full Cooling System - 03-1 Filling Cooling System 03-1 Crossfluw Radiators 03-1 REMOVAL AND INSTALLATION Diagnosis 03-2 Automatic Transmission Oil Cooler 03-3 Downflow Radiators 03-1 Radiator 03-3

27-03-2 Radiators 27-03-2 cap vehicle with crossflow radiators and a plastic 2. Place heater temperature selector in maxmum heat reservoir and hose. When the coolant in the radiator position. expands to the overflow point, it passes through the pressure cap and into the plastic reservoir Fig. 2. When 3. Fill radiator to 3/4" to 1-1/2 inches below the the coolant in the radiator cools down and therefore radiator cap seal downflow radiators or 2-1/2 to contracts, it pulls coolant from the reservoir through a 4 inches below the radiator cap seal crossflow vacuum relief valve in the pressure cap, back into the radiators. See Fig. 1. radiator. CAUTION

27-03-3 Radiators 27-03-3 REMOVAL AND INSTALLATION RADIATOR Removal 1. Drain the cooling system. Disconnect the radiator upper and lower ho5es from the radiator, Downflow radiatars use a threaded design draincock and boss, while crossflow radiators use a draincock On a vehicle with an automatic transmission, soldered directly to the radiator side tank. disconnect the automatic transmission fluid cooler inlet and outlet lines from the radiator. Only manufactured or natural gas torches should be used to perform radIator repairs. Do not 2. Cros

27-03-4 Radiators 27-03-4 7. Paint as required. NOTE: If one-piece draincock is not available, a 8. Install the radiator and fan shroud to the vehicle. threaded boss -8120- and draincock -8115- must be Install the connectors in the oil cooler inlet and used. Solder the boss into the tank following the outlet fittings and connect the transmission oil procedure for one-piece draincocks, then wrap the cooler lines. draincock threads with sealer tape and install the draincock in the boss. Tighten the draincock to 12.159. Connect the hoses to the radiator inlet and outlet

27-05-1 Fan Drive Clutch 27-05-1 PART Fan Drive Clutch 27-05 Granada/Monarch/Ford/Mercury/Lincoln Continental/Continental Mark V/Versailles SUBJECT PAGE SUBJECT PAGE DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION Fan Drive Clutch 05-1 Fan Drive Clutch 05-2 SPECIFICATIONS 05-3 CA4250-2B DESCRIPTION AND OPERATION FAN DRIVE CLUTCH The fan clutc

27-05-2 Fan Drive Clutch 27-05-2 ING 01932-IC FIG. 3 Fan Drive Clutch With Coil Ri-Metal Spring REMOVAL AND INSTALLATION FAN DRIVE CLUTCH CAUTION: Do not operate engine with hood open until fan has been first examined forRemoval possible cracks and separation. 1. Remove the radiator upper support and/or fan guard or shroud. 2. Loosen the fan belt

2745-3 Eon Drive Clutch 27-05-3 SPECIFICATIONS TORQUE VAtUES tALL CA S-F LB NOTE: All specifications are given in ft.Ihs, unless otherwise noted. Fan lo Fan Clutth - All E*nes 1218 Fan Clutch to Water Pump - All Engines 12*lj FAN DRIVE CLUTCH SPECIFICATIONS Engine RPM Fun Test Speed @2000 Weter Pump RPM Water Pomp Required to Run Pulley Weter Pump Minimum RPM Minimum RPM Vehicle En

27-06-1 Flex-Blade Fan 27-06-1 PART Flex-Blade Fan 27-06 CN4037-2A *DESCRIPTION DESCRIPTION The flex blade fan Fig. 1 consists of a spider ENGINEFAN ASSEMBLY-COOLING 8600 stamping of either 5-blade or 7-blade configuration, to which are riveted the flexible blade assemblies. Other PUMP than the riveted flexible

"This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

28-01-1 Starting System 28-01-1 GROUP STARTING SYSTEM 28 11000 PART TITLE PART NO. PARTTITLE PARTNO. Positive Engagement Starter 28-02 Starting System General Service 28-01 CA4248-28 PART Starting System General Service 28-01 GENERAL INFORMATION The function of the starting system is to crank the speeds, and may even prevent the starter from cranking engine at a speed fast enough to permit the engine

"This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

28-02-1 Positive Engagement Starter 28-02-1 PART Positive Engagement Starter 28-02 SUBJECT PAGE SUBJECT PAGE DESCRIPTION AND OPERATION REMOVAL AND INSTALLATION Positive Engagement Starter 02-1 Granada, Monarch and Versailles 02-4 Fairmont and Zephyr 02-4 TESTING OtSASSEMBLY AND ASSEMBLY Bench Tests 02-3 Positive Engagement Starter 02-5 On-Vehicle Testing

28-02-2 Positive Engagement Starter 28-02-2 contact with skin, eyes or clothing. Also, shield If the starter does not turn the engine over, even with your eyes when working near the battery to the booster battery attached, refer to the following protect against possible splashing of the acid tests. solution. In case of acid contact with skin, eyes, or clothing, FLUSH IMMEDIATELY WITH WATER FOR ON-VEHICLE TESTING A MINIMUM OF 15 MINUTES. If acid is Disconnect vacuum line to thermactor by-pass valveswallowed, drink large quantities of milk or water, before performing any cranking tests. After tests, runfollowed by milk of magnesia, a

28-02-3 Positive Engagement Starter 28-02-3 cARBON PILE RHEOSTAT TO BATTERY STARTER -1108&2J FIG. 3 Starter Load Test VOLTMETER NEGATIVE LEAD VOLTMETEP POSITIVE LEAD TOUCH TO cOMMuTATOR 108810