Werkstatthandbuch Book 2 · Seiten 901–1000

45-41-2 Headlining 45-41-2 CLIP 5aIEADLININC SCREW 2 PLACES DECAL VISOR

45-41-3 Headlining 45-41-3 ELUF-BLACK 52105 A DII E 521D3 BLUE-BLUE 52102-YE L LOA-R I 52101 YE LLOW-BLUE NO. 2 SUPPORT VIEWA -51915 VIEW AC RETAINER - A ORE SI V 6 52180

45-41-4 Headlining 45-41-4 N2885-2A FIG. 5 Headlining Supports-Ford with Opera Windows 5352105 5352104 BRONZE-V E LLOWI 5352102 IGRAY-YELLOWI 5352101 RETAINER - IBLUE-YELLOWI 97 52 ISO VIEW-AA

45-41-5 Headlining 45-41-5 5352102 5352103 9352104 53521PINK-YELLOWBE RETAINER - 6665210 HEADLINING SUPPORTS HEADLINING ASSEMBLY VIEW - AA VIEW - BE VIEW - CC N2080-2A FIG. 7 Headlining Supports-LTD II and Cougar 4.

45-41-6 Headlining 45-41-6 9752102 IBRDNZ S-BRONZE I NER D800-97 HEADLINING SUPPORTS VIEW - AA VIEW - RE N2890-2E FIG. 9 Headlining Supports-LTD II Ranchero SUPPEIR I

45-41-7 Headlining 45-41-7 BLACK-YELLOW BLACK-WHITE -6052103 -6052104 SLACK-PINK -5352102 IS LACK-S LAC K - 5352101 D7SR- 110 HEADLINING ASSEMBLY VIEW-AA VIEW-SO

45-41-8 Headlining 45-41-8 VIEW - AA N2893-2B FIG. 13 Headlining Supports-Continental Mark V with Sun Roof HEADLINING - 51916- AWA MAIN VIEW ESB-M2Q 149-A WITHOUT HEADLINING WITHOUT HEADLINING N2190-2C FIG. 14 Headl

45-41-9 Headlining 45-41-9 N2191-2A FIG. 15 Headlining Retainers-Pinto and Bobcat 2-Door Shown-3-Door Similar WHITE-RED WHITE-GRAY WHITE-PINK VItW B

45-41-10 Headlining 45-41-10 CLIP 51116 IC REUII CLIP 51026 SUPPORT

45-41-11 Headlining 45-41-11 H- --H±------_ FIG. 19 Liftgate Hinge Cover-Pinto and Bobcat-Station Wagon Installation 14. Install the visor assemblies. 1. Unpackage the new headlining and lay it out on 15. Install the package tray mouldings by attaching a flat surface. Mark and trim the new headlining two nuts from the rear for each moulding and 1 using the old one as a pattern. screw on each side from the interior of the vehicle. Z Trim the listings or pockets’ on the new 16. Position the quarter trim panels, push rearw

45-41-12 Headlining 45-41-12 ADHESIVE ADHESIVE 2-DOOR ADHESIVE ADHESIVE AT EDGE OP HEADLING ADHESIVE HEADLINING VIEW A HEAULIRING VIEW C 51916

45-41-13 Headlining 45-41-13 RED- bLACK RED - GR[[N - 6052104 - 6052103 HF P - B LIF - 6052102 RED - RED -6052101 RETAINER- VIEW AA VIEW - BE

45-41-14 Headlining 45-41-14 PED-RRDWN RED-BLUE 6952103 6052102 RED-RED 695210! SB VIEW - BR N2896-2A VIEW - AA FIG. 23 Headlining Supports-Mustang II 3-Door

45-41-15 Headlining 45-41-15 M2G149 - ADHESIVE AA 49- ADHESIVE . M20149 - ADHESIVE OF HFADLINING DZZB-60 M2G149 - ADHESIVE

45-41-16 Headlining 45-41-16 52130 SUPPOR I R ETA IN ER 521 05 ELUE-YC SLOW 52104 EWE-BLACK

45-41-17 Headlining 45-41-17 SUPPORT SUN ROOF RETAINER OPENING SUPPORTS SUPPORT ROD VIEW A N40

45-41-18 Headlining 45-41-18 FRONTOF BODY -.. RETAINER SCREW - 377537 12 RPOD I 111925-nI FIG. 29 Headlining Installation-Fairmont and Zephyr "This publication contains material tha

45-41-19 Headlining 45-41-19 19. Install the right and left visor and bracket removed so that the same holes are used assemblies. during installation. InstallationContinental Mark V 1. Unpackage the new headlining and lay it out on Removal a flat surface. 2. Remove the supports from the old headlining and 1. Remove the sun visor and bracket assemblies. install them in the same relative

45-61-1 Instrument Panel Pad 45-61-1 PART Instrument Panel Pad 45-61 REMOVAL AND INSTALLATION FORD 1. Remove one screw on each side of the defroster 4. If the pad is to be replaced, remove the retaining nozzle opening Fig. 1. nuts and separate the pad from the upper finish 2. Remove three screws on the ledge above the glove panel. box door. 5. Position the instrument panel pad and finish panel. 3. Remove four screws around the instrument cluster Then, install the eight attaching screws. opening and remove the instrument panel pad and upper

45-61-2 Instrument Panel Pad 45-61-2 SCREW LrPLP [!NISH PANFE .5] 220 RISE I °AC AND REIAINEP .ASSLE’ F5.Y-51192

45-61-3 Instrument Panel Pad 45-61-3 NUT 385579 13 RE] D I NUT AND RETAINER 45262 07 DO 0 R1927.2C FIG. 3 Instrument Panel Pad-Fairmont and Zephyr

45-61-4 Instrument Panel Pad 45-61-4 R1397.2G FIG. 4 Instrument Panel Pad-Thunderbird, LTD II, Ranchero and Cougar FIG. S Instrument Panel Pad-Continental Mark V ground cable to the battery and check the To install, postion the pad and upper finish panel operation of the instruments and controls. on the instrument panel and attach with eight screws. MONARCH, GRANADA AND VERSAILLES Mustang II Removal and Installation The Mustang II instrument panel pad is shown The Granada, Monarch and Versailles instrument in Fig. 8. Remove one s

45-61-5 Instrument Panel Pad 45-61-5 HIVE- NUT 276642 6 PLACPS 19-IS IN-LBS TORQUE

45-61-6 Instrument Panel Pad - 45-61-6 FINISH PANEL FIG. 7 Mustang II Instrument Panel Pad P42192-20 PIG. 8 Instrument Panel Pad-Pinto and Bobcat "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company mate

46-01-1 lops and Exterior Finishes 46-01-1 GROUP TOPS AND EXTERIOR FINISHES 46 PART TITLE PART NO. PART TITLE PART NO. lop and Exterior Finish General Service 46-01 Removable Sun Root 46-12 Electric Moon Root 46-05 Root Outside Cover 46-20 Manual Sun Root Panel 48-11 Wood Grain Transter 46-30 CR2001-2R Top S Exterior Finish PART 46-01 General Service

46-01-2 Top and Exterior Finish-General Service 46-01-2 SPECIFICATIONS Paint Code Color Name Ford Part Numher SC light Chamois AA6O-5541-C iT Silver Poly ARBO*5538*C 15 Medium Silver Poly AR6O-5537-C SR Medium Cordovan Poly AHCO-5534C 35 Midnight Blue AR6D-5539-C 36 Wedgewood Blue

46-05-1 Electric Moon Roof 46-05-1 PART Electric Moon Roof 46-05 SUBJECT PAGE SUBJECT PAGE DESCRIPTION AND OPERATION ADJUSTMENTS Cont’d. Electric Operation 05-1 Roof Parallel Alignment 05-1 Manual Operation 05-1 Sliding Panel Flushness or Height Adjustment 05-7 REMOVAL AND INSTALLATION Body Opening Weatherstrip 05-4 WATER DRAINAGE SYSTEM AND Cable Assembly

46-05-2 Electric Moon Roof 46-05-2 FIG. 2 Halo Moulding Removal FIG, 1 Halo Moulding Removal 4. For Lincoln and Mork V vehicles, lower the front edge of the halo moulding, cycle the sliding panel to fully closed position. Then turn the halo moulding GRASP CENTER OP HALO 4.. LI-DE HA.Lh MoIJLbiNC P.OSWARDAND.REMOVE:.W sideways and down as shown in Fig. 2. MOMOLJLDI*NC3LOIN.D APDDEELEbTDOWNWARD TO HALOMDVLDIPG PR-OEA 5 For all other c

46-05-3 Electric Moon Roof 46-05-3 1. Detach the sliding panel from both left and right Lincoln Continental. Continental Mark V. front slide assemblies. 2 screws each side. See Versailles. Thunderbird and Cougar Fig. 6, View A. 2. Release the rear slide tension springs by rotating them to the inboard position. 3. Detach the sliding panel from the two rear slide assemblies by removing the two retaining screws

46-05-4 Electric Moon Roof 46-05-4 retains the gear to the motor shaft. Slide the drive gear inch behind opening. Carefully position the felt seal into upward and off the motor shaft. the opening so that it is flush to the roof panel surface. Use extra pressure in the front corners so that the sealTrack will not ‘‘pull’’ or ‘‘short cut’’ at the corners. Trim off To remove the side track assemblies the front track excess seal material at the other rear corner, so that 3/4 cover and cable retainer must be removed first. Remove inch to 1 inch of the seal is positioned rea

46-05-5 Electric Moon Roof 46-05-5 Place the removed sliding panel on a clean work Install the sliding panel and halo moulding. Then, bench. Remove the old seal from the rear of the sliding cycle to assure that the sliding panel functions normally panel Fig. 12, View A. Then, apply weatherstrip and does not bind or interfere with the front felt seal. adhesive Part No. COAZ-19552-A or 3M adhesive Part Lincoln Continental. Continental Mark V and No. 1099 or equivalent on the seal mounting surface. Versailles Also, apply adhesive to the backside of the felt seal. Remove the masking tape from the sliding panel and The rear seal on these vehicles is an integral part

46-05-6 Electric Moon Roof 46-05-6 TRACK COVER PLATE EXTENSION 2 SCREWS 4 SCREWS RETAINER CLIP COPPER COVER 2 SCREWS MOTOR DRIVE GEAR AND

46-05-7 Electric Moon Roof 46-05-7 WITH A FEELER GAUGE CHECK FOR CHECK CLEAHANCE L’IiTH A .020 FEE LER 13AUGE AT PEAR PANEL. FIT SHOULD BE SNUG ACROSS PANEL AND CORNERS 4 0 FEELER USE DOT CHECK CLEARANCE WITH

46-05-8 Electric Moon Roof 46-05-8 NOTE; The front and rear flanges on the clip To raise or lower the rear edge of the sliding panel are not the same width. The narrow side of the on Lincoln Continental, Continental Mark V, Versailles, clip must be positioned toward the front of the Thunderbird and Cougar vehicles, loosen the rear slide vehicle, and firmly seated into the notches in PD ITION ABLE ASSAY the track assembly. If the clip is improperly positioned in the track, the flanges will not go FROMSIDE OFBEARMOON LIDEPOOPONE into the grooves in the track and will result in EOHREQUIREDUPAPTASTO OBTAIN extensive damag

46-05-9 Electric Moon Roof 46-05-9 adjusting nut See Fig. 17, raise or lower the panel to 2. To raise or lower the forward edge of the sliding achieve correct alignment, and tighten the adjusting nut panel, loosen the forward track shoe retaining 24-36 in-Ibs. screws. Refer to Fig. 18. Rotate the adluster clockwise lowers panel, counterclockwise raises panel as required to obtain a flush fit to adjacent I. LOOSEN PIN PETAIN.NG NO’. roof panel. Re-torque the track shoe attaching 2. POSITION -SLID INS PANEL UP DIR

46-05-10 Electric Moon Roof 46-05-10 inch drill. Apply silicone lube on the pivot pin and have reached full vertical position. If one or both links reinstall. Cycle system to assure that the panel is do not attain vertical position, disengage the cable from fully raising. Adjust the panel, if required, to obtain the drive gear, manually lift the panel and rotate the a flush fit to the roof panel. Refer to Fig. 21 - links to vertical. Then re-engage the cable and re assemble.Lincoln Continental, Continental Mark V. Versailles, Thunderbird and Cougar RATCHETING NOISE FROM CABLE AND Diagnose binding the same a

46-05-11 Electric Moon Roof 46-05-1 1 Remove the center track cable drive assembly cover and position the retainer clip. Install a .030" shim plate and cable retainer clip. Examine gear to cable between the track wall and retainer clip to provide engagement. Pull cables and examine for wear. If the additional gear to cable engagement on the side that cables do not exhibit excessive wear, reinstall cables exhibits clearance. Refer to Fig. 22. POSITION 030’ SHIM STOCK BETWEEN RETAINER CLIP AND TRACK WALL TO INCREASE CABLE TO GEAR ENGAGEMENT. FIG. 22 Increasing

46-05-12 Electric Moon Roof 46-05-12 WITH A FEELER GAUGE CHECK FOR CHECK CLEARANCE WITH A 0.020 FEELER GAUGE AT REAR PANEL, FIT SHOULD SE SNUG ACROSS PANEL AND CORNERS USE 0Gb FEELER CHECK CLEARANCE WITH A GAUGE AND ArFEMPT 0.010 FEELER GAUGE ON APPLYING MASKING TAPE TO TO CHECK CLEARANCE BOTH SIDES. AN INTERFERENCE P.OGF PANFL AS SHOWN EEFORE REDtJEEN PANEL AND SHOULD BE NOTED. APPLYINGSEAL MOUNTINGAD

46-05-13 Electric Moon Roof 46-05-13 REMOVE EXISTING SEAL AND POSITION TRIMMED FELT SEAL SHIM ONTO THE OOWNSTANOING FLANGE RE-CEMENT EXISTINO ISEAL IN ‘OSITIOFA FIG. 26 Shimming Felt SeaI-1/2 Vinyl Roof FIG. 28 Applying Sealer to Foam Spacer REMOVE SLIDING PANEL FROM VEHICLE AND INSPECT JOINT AT FOAM SPACER. APPLY NEAL UI CORD ALONG JOINT IF THE WATER IS LEAKING FROM

46-05-14 Electric Moon Roof 46-05-14 TO FLATTEN OR DE-ARCH RDDP RBINFDRCEMENT THE ROOF PANEL. APPLY HAND PRESSURE AT CENTER OF ROOF OPENING. PLACE PANCL AT A 1S ANGLE FROM THC HORIZONTAL EUR FACE OF WORK BENCH AND SEAL MOULDING BY APPLYING CLEAR AUTO CLEAR

______________ 46-05-15 Electric Moon Roof 46-05-15 I- 1/ 400____-.__<<LB-BK lID R-LB 4OD LN-H K CD ACCESSORY IN FUSE PANEL RELAY 400 LB-BK GE 7.5 AM

46-05-16 Electric Moon Roof 46-05-16 4 HALO MOULDING. - REAR TRACK RETAINER PIN -502340

46-11-1 Manual-Sun Roof 46-11-1 PART Manual Sun Roof 46-11 SUBJECT PAGE SUBJECT PAGE DESCRIPTION AND OPERATION il-i REMOVAL AND INSTALLATION Crank Handle and Drive Assembly 11-2 ADJUSTMENTS Drain Hoses 11-5 Cable Alignment 11-2 Front Slide 11-5 Fore and Aft, Side-To-Side Alignment Guide Rail, Slide and Cable System 11-3 of Panel i

46-11-2 ManuaISun Roof 46-11-2 ROOF SLI DNO PNFI TAPFIN PLATE FRONT SLIOE AOJUSTINC NUT OOE *St IbE I N BOAT BASE FRONT SLIDE S SNOULD NOT CONTACT ASSEMBLY THE D.UIDCRAIL FRONT SLIDE ASSEMBLY - PINTO AND BOBCAT ONLY EElS

_ 46-11-3 Manual-Sun Roof 46-11-3 a OP PI’.ET DiWTLHCNT FIG. 4 Roof Sliding Panel Assembly Right Side Shown TAPPING FLAIE REAR SLIDE AND CABLE ASSEMBLY 1592878-91 .R 547-A FIG. 6 Crank Handle and Drive Assembly GUIDE RAIL, SLIDE AND CABLE SYSTEM Removal REAR SLIDE AOJUSTINO NUT IS1BAI6 SORER E7485-521 1. Remove

46-11-4 Manual-Sun Roof 46.11-4 tabs at the left and right ends of the front guide rail from the left and right guide rails, respectively, and remove the front guide rail Fig. 8. 4. Slide the cable left and right guide rails from their respective rear retainers and lift them out of the panel housing Fig. 8. The guide rails will contain the rear slide and cable assemblies. 5. Remove the sliding panel trim piece from its stowed position in the roof panel. 6. Remove the rear slide and cable assemblies from the guide rails, by sliding them forward and out Fig. 8. Installation 1. Insert the rear slide and cable assemblies into the guide rails. The plastic rollers on each rear slide assembly should be inboar

46-11-5 Manual-Sun Roof 46-11-5 18. Crank the roof sliding panel open about five inches, pull the trim panel forward, and engage it to the sliding panel at the seven trim clips Fig. 2. 19. Crank the sliding panel to the closed position, and check the crank handle alignment within the escutcheon cup Fig. 6. Realign the handle on the drive shaft, if necessary. REAR SLIDE AND CABLE ASSEMBLY 1. Remove the roof sliding panel from the roof panel, as outlined under Roof Sliding Panel, Steps 1 through 7. 2. Remove the crank handle and drive assembly. 3. Remove the guide rails, as outlined under Guide Rail, Slide and Cable System, Steps 2 through 6. 4. Install the rear slide to the guide rail and the guide rail to t

46-11-6 Manual.Sun Roof 46-11-6 During regular maintenance, check the drain hole at 3. Install the new seal assembly to the roof panel each of the four corners of the roof, to see if it is free reinforcement flange. Trim the seal to the proper of foreign material. Any hole that is plugged may be length at the notches in the flange of the roof cleaned out with a flexible hose of smaller diameter, or reinforcement. with air pressure. 4. Pierce rivet holes in the seal assembly. Use the ROOF SLIDING PANEL REAR SEAL existing holes in the roof flange as guides.

46-fl-i Manual Sun Roof-Removable 46-12-i PART -- Manual Sun Roof Removable 46-12 CR 28 M-2A REMOVABLE SUN ROOF OPERATION The optional removable sun roof is operated as else in the vehicle. The stowage bag consists of two follows: To open to vent position, move the release lever compartments that can safely accommodate the as far forward and upward as it will go. To close, move removable glass and sun shade. the lever to its full rearward position Fig. 1. The stowa

46-i2-2 Manual Sun Roof-Removable 46-12-2 VIEW A N2870-lA FIG. 3 Panel Stowage FIG. 4 Panel Installation REPAIR PROCEDURES GLASS REPLACEMENT Remove the hinge brackets from the broken PANFL glass by removing the attaching screws at the GLASS center of each bracket. Loosen the allen set screws on the latch mech

46-20-1 Roof Outside Cover 46-20-1 PART Roof Outside Cover 46-20 SUBJECT PAGE SUBJECT PAGE REMOVAL AND INSTALLATION MAJOR REPAIR Roof Outside Cover - All Vinyl Roof Material 20-12 Non-Ensolite Pad 20-1 General Repair Information 20-8 Roof Outside Cover - Levant Type Pattern Only 20-i W/Ensolite Pad 20-8 REMOVAL AND INSTALLATION ROOF OUTSIDE COVER-NON-ENSOLITE

46-20-2 Roof Outside Cover 46-20-2 ROOF CO V FR ASS COUGAR -65 L ADHESIVE AD H ESICE VIEW-AA

46-20-3 Roof Outside Cover 46-20-3 SE AN1 CENTER PILL AP COVE H A OH ES C C CO V BR POLO 4RCYIJNO PILLAR VIEW A MrVIEW C TRIO COVER

46-20-4 Roof Outside Cover 46-20-4 CE NT ER COVER APPLY AOHESIVE TO RACK SIEJ 8 OP VINYL VIEW A VIEW - B VIEW C R1952-A FIG. 3 Roof Outside Cover Installation-Granada and Monarch "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

46-20-5 Roof Outside Cover 46-20-5 COVER ASSEMBLY - 5453700 ADHESIVE - M2G149 VIEW - BE ADHESIVE - M2082 ADHESIVE - ADHESIVE M2D82

46-20-6 Roof Outside Cover 46-20-6 REAR ROOF COVRR ASSY FRONT FIOUP LOVER ASSY. ADHESIVE REAR COVER ASSY ROOF VIEW-CC VI EW-AA DOVER ASSY. FRONT ROOF COVER FRONT RODE LOVER

46-20-7 Roof Outside Cover 46-20-7 CENTER TAPE $IDF HOOC FAD OUTSIDE LOWER REAR ROOF PAD VIEW-AA VIEW-BR VIEW-CC PAD ROOF OOTSIOE LOWER REAR ElF REQUIRED PAD ROOF OUTSIOF CENTER III REOUFRED PAD ROOF CVI SIFFE SIDE i2I REOURED

46-20-8 Roof Outside Cover 46-20-8 13. At each roof rear quarter, locate and punch two 13. Remove the cover from roof. holes for the roof side ornament on models so 14. Remove rubber backing from roof and scrape off equipped. Install each side ornament with the studs

46-20-9 Roof Outside Cover 46-20-9 Detroit Autabody Equipment Company Vinyl Roof Repair Procedure 100 Park Street 1. Make a grain die by following the Vinyl Grain Tray, Michigan 48064 Pattern Die procedure which is given in this Port. Model 750-HDA electric heat gun, heavy duty This die will be used later to regrain the repaired industrial grade 750°F area. Special formula heat curable vinyl patching 2. If damaged area is small Fig. S,use scalpel knife compound.

46-20-10 Roof Outside Cover 46-20-10 Apply the first layer in small quantities to the metal-vinyl edge joint to make a root fillet as shown in Fig. 11. Before curing, wipe off any excess patch compound above the joint with a clean dry cloth. Hold the heat gun approximately 1 inch away from the repair and move the gun in a circular

46-20-11 Roof Outside Cover 46-20-11 Fig. 13. Wait until this last application turns to a 6. Remove heat and immediately press grain pattern gel-like consistency about 10 seconds. DO NOT die with force Fig. 15. Hold die on repair for at CURE WITH HEAT GUN AT THIS STAGE. Then, least 10 seconds to obtain a goad impression. draw the side edge of the trowel tool over the face of the patch area to strike off the excess build-up 7. Cool the repaired area with a moist sponge or cold to get a level surface Fig. 14. Also, remove any air blast from the gun. excess compound that may smear on the vinyl roof 8.

46-20-12 Roof Outside Cover 46-20-12 MATERIALS 1. Rubber Cement Pick-Up DRAFCO... Source: Procure locally or Drafting Materials Inc., 4851 Woodward Ave., Detroit, Michigan 48201. 2. Abrasive Cellulose Sponge No. 7010 Scotchbrite Brand 3M Surfa Scuff Sponge... Source: Procure locally.

46-20-13 Roof Outside Cover 46-20-13 Scuffs and Abrasions backlite or over padded material used on certain models and body styles Fig. 23. Surface damage caused by rubbing action Fig. 19. Separated Bonded SeamMajor Cuts Seams in which the twa pieces of material have a A cut which has penetrated through bath the vinyl gap between the sections Fig. 24. surface and cloth backing Fig. 20. Adhesive Smears Wrinkles These are smears of the type that normal cleaning

46-20-14 Roof Outside Cover 46-20-14 FIG. 21 Wrinkles 1. .. . 1 - y I -I r R14061A -

46-20-15 Roof Outside Cover 46-20-15 FIG. 25 Stripping and Filling Scuffed Area With Vinyl scuffed area. The graining effect in the vinyl can be restored by carefully etching the grain pattern into the vinyl with the sharp edge of the soldering tip. The glass or shiny surface created by the repair can be removed with the dulling agent or by spraying the area with liquid vinyl as shown in Fig. 26. Several color coats may be required. The last coat should be a fog coat to minimize glass. This repair can be applied to scuffs or abrasions in most areas of the vinyl top. Minor Surface Cuts Connect the soldering gun and set the transformer heat range to No. 7 position approximately 225°F. Clean the soldering iron tip thoroughly with the abrasive pad. Thi

46-20-16 Roof Outside Cover 46-20-16 FIG. 27 Application of Adhesive R14112A FIG. 28 Fusing Cut with Soldering Iron shown in Fig. 29. To avoid overheating and possible damage to the vinyl, hold the heat gun about 10 to 12 inches from the surface and constantly move the gun in a circular motion. In some cases where a good bond cannot be obtained, insert a small amount of adhesive. Part No. 19C525 under the vinyl material with a syringe as shown in Fig. 29. Wrinkles Do not confuse a wrinkle with a bubble. Usually a wrinkle has small radial folds with an excessive amount af slack material which cannat be displaced without rearranging th

46-20-17 Roof Outside Cover 46-20-17 Clean the surface thoroughly of the old adhesive. Apply a thin film of adhesive to bath the vinyl material and alang the drip rail. Allow the adhesive to air dry for several secands. Grasp the material firmly, then draw the material taut until all wrinkles are removed as shown in Fig. 31. Fold the material under the drip roil flange. Secure the front edge af the material with as many drive nails as needed to prevent the material from creeping. Apply sealer under the drive nail to prevent possible water leak. Install the mauldings and weatherstrips. Loaseness Loose vinyl roof material usually occurs at padded areas of the vinyl roof which is used only in certain body styles. The following is a typical

46-20-18 Roof Outside Cover 46-20-18 7. Drill a sufficient number of 9/64 inch diameter Adhesive Smears holes in the edge of the vinyl to assure that it con be adequately secured to the roof panel with Adhesive smears con be removed in most cases, 381500-S 1/8 x 3/8 pop-rivets. provided this is done immediately and the adhesive is not allowed to age an the vinyl roof. Therefore, it is 8. Install the necessary pop-rivets and reinstall the imperative that the clean-up is performed as soon as mouldings or arnamentatian removed in Step 1. possible. Fresh sealer smears can be removed by

46-30-1 Wood Grain Transfer 46-30-1 PAHT Wood Grain Transfer 46-30 CR2856 A REMOVAL AND INSTALLATION PRESSURE SENSITIVE WOOD GRAIN 3. Repair the panel by metal finishing, if required. TRANSFER REPAIR Installation It is not necessary to replace the vinyl wood grain If the original grained transfer has been damaged transfer because of blisters, air bubbles, chips or scratched or cut or partially removed during metal scratches. finishing, the damaged area should be sanded

46-30-2 Wood Grain Transfer 46-30-2 10. Smooth the transfer film on the panel with a rag any air or water bubbles as necessary by pricking or sponge wet with the wetting solution to remove them with a pin, and squeegee. large air pockets. 12. Wrap the transfer film around the edges of the door and quarter panels and the trailing edge of the 11. Squeegee the transfer film on the panel, working front fender as applicable. Apply heat to the from the high point of a contour line on the panel. edges and press the transfer film firmly against the This will remove the wetting solution from between flange, and squeegee. the transfer f

47-00-1 Body Shell, Exterior Trim, Frame and Underbody 47-00-1 I GROUP BODY SHELL, EXTERIOR TRIM, FRAME AND UNDERBODY PART TITLE PART NO. PART TITLE PART NO. Body Shell, Exterior Trim, Frame and Fairmont and Zephyr 47-08 Underbody General Service 47-01 Granada, Monarch and Versailles

47-01-2 Body Shell, Exterior Trim, Frame and Underbody General Service 47-01-2 Trim Cement 19C525 Rail Type-Free Wheeling Hoist This cement is recommended for body panel plastic Front watershield and on some soft trim installations and also The front adapters or hoist plates must be carefullyother vinyl and rubber trim. positioned in contact with the lower suspension arms to Rubber Cement 19552 assure safe, accurate lifting. This quick-drying, strong adhesive material is Rear designed to hold weather stripping on doors, bodies, The hoist adapters mus

47-014 Body Shell, Exterior Trim, Frame and Underbody General Service 47.014 board than one inch from the circumference welds near the crossmember to which the stabilizer is connected. the differential housing. Carefully raise the rear post Do not attempt to use jack pressure on either front and check the position of the fork Figs. 1 and 2. or rear Fairmont, Zephyr, Granada, Monarch, Versailles, Pinto, Bobcat or Mustang II bumpers.Floor Jack-Pinto. Bobcat and Mustang II On Continental Mark V and Thunderbird, position When using a floor jack, the vehicle may be raised jacks under the rear axle housing between theat several locations. The

47-01-4 Body Shell, Exterior Trim, Frame and Underbody General Service 47-01-4 deceptive, in that the dust may enter at one point, then 6. Scuff plates. follow the passages formed by interior trim to another After removing the trim, the location of most leaks point. will be readily evident. The entrance of dust is usually indicated by a pointed shaft of dust or silt. Seal these Under certain conditions, water can enter the body leaks, and road test the vehicle on a dusty road to make at any point where dust can enter. Any consideration su

47-01-5 Body Shell, Exterior Trim, Frame and Underbody General Service 47-01-5 connections for cracks. Inspect the bolts and body Electric welding equipment should be used for all support brackets for looseness. Make any necessary frame welding and heat should be kept to a repairs or replacements. minimum area so that the hardness of the metal will not be affected. FRAME REPAIRS When a reinforcement is to be welded to a frame side member, run the welds lengthwise along the side To prevent internal stresses in the metal, frame of the reinforcement. straightening should be limited to parts which are not

47-02-1 Lincoln Continental 47-02-1 PART Lincoln Continental 47-02 SUBJECT PAGE SUBJECT PAGE REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION Cont’d. Exterior Mouldings 02-2 Radiator Grille 02-1 Frame Dimensions 02-4 Hear Bumper 02-2 Front Bumper 02-1 CN2O1S-28 REMOVAL AND INSTALLATION RADIATOR GRILLE b

47-02-2 Lincoln Continental 47-02-2 SCREW & WASHER FRONT BUMPER REINFORCEMENT ASSEMBLY ALUM.- 17A919 SCREW & WASHER - NUT & RETAINER 385764 6 PLACES FRONT BUMPER - 17750 SPACER - 1776

1 EACH ‘3 VIEW C 5TONE DEFLECTOR RESONATOR SUPPORT BRACKET ON L .Jcw B BOLT AND SO LAT OR WASHER U.NUT

47-02-4 Lincoln Continental 47-02-4 and 6. If a weld stud is distorted or broken off, it should PARKING be replaced with an oval head blind rivet Part No. FRONT BUMPER 383229-S. FRAME DIMENSIONS The Lincoln Continental frame dimensions are shown 1 .00 + .50 in Fig. 7. The frame checking and repair procedures are

SCREW - - 6042509 384439-S4] SECTION F SLEEVE NUT -- 38S4 7-S VIEW C

47.024 Lincoln Continental 47-02-6 4-a C0C 4-

FRAME AND BODY MOUNTS LINCOLN CONTINENTAL 7100394 FOR NO.6 BODY MOUNT 2 REDO, 20-30 FT-LB

47-03-1 Continental Mark V 47-03-1 PART Continental MarkV 47-03 SUBJECT PAGE SUBJECT PAGE REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION Cont’d. Exterior Mouldings 03-3 Radiator Grille 03-1 Frame Dimensions 03-3 Rear Bumper 03-2 Front Bumper 03.1 REMOVAL AND INSTALLATION RADIATOR GRILLE Removal 2. Position the grille assembly to the grille opening. 1. Remove

47-03-2 Continental Mark V 4743-2 2. Remove the reinforcement assembly, bumper will be avoided by squeezing the retaining tabs guards, license bracket and pads from the bumper. with pliers until tabs can be pushed through holes NOTE: The bumper pad attaching tabs may be in bumper. Remove the stone deflectors. destroyed upon removal, if so equipped. Damage Installation BOLT ANDWASHER NUT AND RETAINER SOLT AND WASHER Position the reinforcement to the bumper and install -385178 - 57049 -385485 attaching

4743-3 Continental Mark V 47-03-3 NOTE: The bumper pad attoching tabs may be dimensions meet the specifications in Fig. 4. Tighten destroyed upon removal, if so equipped. Damage the isolator- to-reinforcement bolts to 35-50 ft-lbs will be avoided by squeezing the retaining tabs torque. with pliers until tabs can be pushed through holes in bumper. EXTERIOR MOULDINGS Installation NOTE: Determine position of positive fasteners to preclude possible damages. 1. Position the reinforcement to the bumper, and install fasteners Fig. 3. Install the bumper guards Before removing the exter

47-03-4 Continental Mark V 47-03-4 FIGuRE - 1 FIG. 5 Exterior Side and Rear Moulding Installation-Continental Mark V "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

47-03-5 Continental Mark V 47-03-5 N2747-28 FIG. 6 Exterior Side Moulding Installation-Continental Mark V N274B-2B FIG. 7 Front Ornamentation-Continental Mark V "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without t

_______________ FRAME AND BODY MOUNTS CONTINENTAL MARK V OF FRAME 387615-s 00 2 REOD. NUT-BODY PART

47-04-1 Thunderbird 47-04-1 PART Thunderbird 47-04 SUBJECT PAGE SUBJECT PAGE REMOVAL ANO INSTALLATION REMOVAL AND INSTALLATION Cont’d. Exterior Mouldings 04-3 Radiator Grille 04-i Frame Oimensions 04-4 Rear Bumper 04.3 Front Bumper 04-1 REMOVAL AND INSTALLATION REMOVAL OF GRILLE ASSEMBLY To remove the radiator grille assembly Fig. 1, remove the ten nut and conical washer assemblies from the back side of the

47-04-2 Thunderbird 47-04-2 SCREW AND LOCKWASHER 38507 SCREW AND WASHER 5695D STONE DEFLECTOR EXTENSION 1 709D0

47-04-3 Thunderbird 47-04-3 REAR BUMPER 2. With an assistant, remove three bolts attaching the reinforcement to each isalator, and remove the 1. Disconnect the license lamp wire from under the bumper and reinforcement from the vehicle Fig. 4. vehicle. 3. Remove the reinforcement- to-bumper attaching bolts, and separate the reinforcement from the V 2.96 -+ .38.32 G.o.P. bumper.

47-04-4 Thunderbird 47-04-4 FIG. S Exterior Side Moulding Installation-Thunderbird it should be replaced with an oval head blind rivet Part No. 383229-5. FRAME DIMENSIONS The Thunderbird frame dimensions are shown in Fig. 8. The frame checking and repair procedures are given in Part 47-01. "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

47-04-5 Thunderbird 47-04-5 29 MOULDING 29 64.5 MOO L DIR 0 29426.7 MOULDING

47-044 Thunderbird 47-04-6 N2394-2C FIG. 7 Optional Exterior Side Moulding Installation-Thunderbird "This publication contains material that is reproduced and distributed under a license to Detroit Iron from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company."

______ FRAME AND BODY MOUNTS THUNDERBIRD RETAINER ASSY. BODY PART 2 REaD OF FRAME FLOOR PAN REF

47-05-1 Ford and Mercury 47-05-1 PART Ford and Mercury 47-05 SUBJECT PAGE SUBJECT PAGE REMOVAL AND INSTALLATION REMOVAL AND INSTALLATION Cont’d. Exterior Mouldings 05-8 Radiator Grille 05-1 Frame Oimensioris 05-8 Rear Bumper 05-4 Front Bumper 05-2 CN2877-2B REMOVAL AND INSTALLATION RADIATOR GRILLE Ford High and Low Series Center Grille

47-05-2 Ford and Mercury 47-05-2 HEADLAMP DOOR ORNAMENT 4. Remove the license plate and bracket assembly. Removal 5. Remove the reinforcement- to.bumper thirteen 1. Open the headlamp door and remove the two self- bolts and six nuts. threading nuts that secure the ornament to the door. 6. Remove bumper pads, if so equipped. NOTE: The bumper pad attoching tabs may be destroyed2. Close the door and remove ornament.

47-054 Ford and Mercury 47-054 HEADLAMP COVER HEADLAMP CLIP COVER MOTOR NOTE: AIR DEFLECTOR NOT USED IN 1976-MODEL71 ONLY VIEW A HEADLAMP N COVER MOTOR *. HEADLA-

47-05-4 Ford and Mercury 47-05-4 N1Th12J FIG. 5 Front Bumper Installation-Mercury 6. Remove the pad assemblies from the bumper if so 2. Remove three bolts each side attaching the equipped. reinforcement to the isolator and remove the bumper assembly Fig. 7.Installation 3. Remove license plate, bracket assembly and shield Remember to replace the spacers between the 2 bolts, 1 screw. bumper reinforcement and isolator mounting face if so

________ ____________________ 47-05-5 Ford and Mercury 47-05-5 3,32 I .30 -.70 + .60 3.09 + .41 -00 3.00+ .55 METEOR - .34